April 5, 2024

Kaeser Australia at AMW2024

Kaeser Australia’s new CSG.1 rotary screw compressors have air flow rates ranging from 4 to 15m³/min and pressures up to 11bar. Customers are offered the choice of air- or water-cooling and can select an optional integrated refrigeration dryer or an i.HOC (Heat of Compression) dryer. The CSG.1 can be specified as a fixed speed, fixed flow rated machine or, for applications with fluctuating compressed air demand, variable speed controlled ‘SFC’ versions are available with IE5 Ultra-Premium Efficiency synchronous reluctance motors. The risk of potential product contamination by oil from the rotary screw compressor is evaluated and minimised using an HACCP (Hazard Analysis Critical Control Point) analysis. Process validation is made easier for the customer, as KAESER’s diligence is confirmed by the TÜV Rheinland in the form of a residual oil class 0 certificate by ISO 8573-1. The CSG.1 has also been certified according to ISO 22000:2018, which covers the manufacture of food and beverage equipment. To further formalise the supply chain’s integrity, customers can also option the CSG.1 with Pharmaceutical, Food or Engineering Industry…
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April 3, 2024

Monash Coates collab

A new collaboration between Monash University and Coates Engineering Solutions is using high-strength steel, common to the automotive industry, to develop a lightweight high-capacity propping solution for temporary construction works. The innovative solution, called Quadshore, has undergone rigorous destructive and non-destructive experimental tests at material, component and system levels, under Australian Safety Standards, to demonstrate the durability and superior performance of the product. Lead academic researcher, Associate Professor Amin Heidarpour, from Monash University’s Department of Civil Engineering said high-strength steel has not been efficiently utilised in temporary structures due to its limited plasticity. “Quadshore contains hybrid components that creatively maximise optimum use of both high-strength and mild-steel to create lightweight, high-strength structural elements and boltless connections,” Associate Professor Heidarpour said. “The unique experimental facilities and lab environment at Monash’s Civil Engineering Department allowed our team to undertake the experimental tests on this product that replicated its behaviour in real-world settings.” With a working load limit of up to 170 tonnes, it is the lightest heavy-duty structural propping system available anywhere in the world. Over the past ten years research…
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April 1, 2024

Aldus Engineering chooses Mazak

Apart from the high performance, productivity and precision of Mazak machines, Aldus Engineering’s decision to invest in another Mazak was heavily influenced by the applications and service support behind each Mazak machine delivered by John Hart. John Hart has a thorough understanding of the importance of providing timely, reliable and skilled support. That’s why the company boasts an Australia-wide Mazak service network with a team of highly experienced and qualified application, mechanical and electrical engineers, and a comprehensively stocked Mazak Spare Parts Department, enabling John Hart to provide the best overall support of any machine tool company in Australia. John Hart engineers also have a thorough understanding of the unique applications of machine tools and technologies required to process various components from titanium, heat-resistant super alloys, aluminium, or stainless steels. John Hart engineers are available to discuss specific part challenges and how Mazak technologies make machining these complex parts easier and more efficient. The latest Mazak addition The Mazak Quick Turn 200MSY CNC turning centre with multi-tasking capability brings together advanced technology, productivity, and value to deliver…
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March 27, 2024

Laser Automation Engineering

Laser Automation Engineering Sdn. Bhd. (LAE) is thrilled to announce its participation in the upcoming AMW Sydney 2024 exhibition, marking a significant milestone in our 30-year history of innovation and excellence. As a beacon of advanced engineering solutions, LAE, in a joint venture with Smartlink Engineering Sdn Bhd., has garnered international acclaim for our precision machining, aerospace engineering, and manufacturing process. At AMW 2024, our exhibition stand will spotlight our expertise in delivering a wide array of services, including precision machining, manufacturing of tools & dies, jigs & fixtures, wire & diesinker EDM, bending & welding, parts fabricating, and electrical & mechanical module assembly. With state-of-the-art facilities encompassing conventional turning & milling, surface & cylinder grinding, CNC turning & milling, and CNC 5-axis milling centres, we are equipped to meet the diverse needs of industries ranging from automotive and semiconductor to medical technology. Our international footprint extends to collaborations with clients from Switzerland, the US, Japan, Italy and beyond, underscoring our adaptability and proficiency in providing tailor-made solutions that propel the advanced manufacturing industry…
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March 27, 2024

Red Hat

Edge computing and AI are driving an inevitable transformation in the industrial sector. Industrial needs are evolving rapidly and therefore necessitating advanced solutions that provide a consistent platform to simplify the complexity of deployment. With edge-enabled platforms, the industrial sector is bringing data processing to the data source, simplifying the complexity of industrial systems. This is just one-way manufacturers are breaking down the barriers between their information technology (IT) and operational technology (OT) infrastructure. The gradual blending of IT and OT in industrial systems goes hand in hand with the need for more efficient manufacturing. Over time, bringing together IT and OT delivers lower operating costs and accelerated time-to-market with quality, reliable and secure solutions for manufacturers. However, as manufacturers race to realise the potential of these innovations, data management is now more critical than ever in providing business insights and supporting real-time control over processes and operations. Unlocking the full potential of advancements such as AI and edge computing requires the transformation of the underlying…
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March 15, 2024

Kaeser’s new oil-free compressor

Pharmaceuticals, foodstuff, healthcare, chemicals and other specialised engineering applications have especially high demands when it comes to compressed air quality. For these sensitive processes, Kaeser Australia has released the latest class 0 oil-free compressor. Recently launched in Australia, the new CSG.1 rotary screw compressors have air flow rates ranging from four to 15 m³/min and pressures up to 11 bar. Customers are offered the choice of air- or water-cooling, and can select an optional integrated refrigeration dryer or an i.HOC (Heat of Compression) dryer. The CSG.1 can be specified as a fixed speed, fixed flow rated machine or, for applications with fluctuating compressed air demand, variable speed controlled “SFC” versions are available with IE5 Ultra-Premium Efficiency synchronous reluctance motors. The risk of potential product contamination by oil from the rotary screw compressor is evaluated and minimised by means of an HACCP (Hazard Analysis Critical Control Point) analysis. Process validation is made easier for the customer, as KAESER’s diligence is confirmed by the TÜV Rheinland in the form of a residual oil class 0 certificate in accordance with ISO…
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March 14, 2024

Sureweld grand plans

Australia's landscape is vast and rugged. As a nation thriving on development and progression, Australians demand portable, durable, efficient, and innovative solutions. Enter Sureweld, the country's leading aluminium loading ramps and plant trailers manufacturer and a company synonymous with quality and resilience. Focused on keeping Australian commercial contractors moving, Sureweld has grown exponentially since it was founded in 1976. Its ramps and trailers are 100% Australian-made, using locally extruded aluminium sourced from Capral and manufactured in Wangaratta, in northern Victoria. Sureweld sales manager Gareth Hansen joined his father, Sureweld managing director Carl Hansen, in the business when he left school. He has advanced from dispatch and welding to driving sales and supply relationships. “We manufacture the strongest and lightest weight ramps on the Australian market, on a strength-to-weight ratio,” Hansen says. This isn't just a claim. The company has consistently outperformed its competitors. “We have a ramp with a six-tonne capacity that weighs a little over 50kgs; others on the market weigh 70- to 80kgs,” Hansen points out, emphasising the immense value their products provide to operators who…
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March 13, 2024

IGNITE DIGI makes camera mounts

Tasmania-based Ignite Digi first opened its doors in 2014, established by Tom Waugh as in-house cinematographer, and Aeronautical Engineer/Gimbal Operator Chris Fox operating and engineering the drone camera platforms. Originally forming as an Aerial Cinematography duo, they built Unmanned Aerial Vehicles (UAVs) or drones, and modified gimbal and camera setups to enhance their business offering. Today their products have been used on some of the biggest film and television productions around the world: Including Disney's Mulan, Transformers: Rise of the Beasts, Marvel's Venom, Amazon’s The Marvelous Mrs. Maisel and many other film, television and Netflix programs. Ignite Digi bought their first CNC machine back in 2017, from OKUMA. “Having just come off a big government job, we were making our own small widgets in our bench to help our jobs along,” explained Waugh. Chris Fox is an aeronautical engineer by training. He self-taught himself the CNC system and the CADCAM process. “We…
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March 8, 2024

Female Machinist

Like many people, Lena Risse didn’t know what career to pursue when she entered young adulthood in 2017. Now she’s won ANCA’s inaugural Female Machinist of the Year contest. Lena studied media technology at university for a time and began a related apprenticeship in supporting trade fairs and concerts, but it didn’t suit her. Then at 19, she decided to give tool grinding a try, an option that seemed simultaneously obvious and crazy. Her father Horst Risse was running a one-man tool grinding company with such love and dedication that he routinely says he’ll be standing at a machine when he’s 85. And crazy because to this day, Lena finds so few females in the field, though she’ll convincingly explain why that should not be the case. Lena had helped out at Risse Werkzeugtechnik GmbH (Risse Tool Technology GmbH) in Erkrath, Germany as a teenager, doing things like packaging and laser marking. But she’d never touched the tool grinders. That changed as she started her apprenticeship in 2018. She took immediately to…
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March 8, 2024

The AMW2024 App

What would be better than having a mobile App on your phone with you on the AMW2024 show floor with all your selected companies, their stands, where they are, and what they are showing this week?  The AMW2024 Mobile App is now available to download from your preferred App store, completely redesigned from the ground up, and ready for our big show. Registrations are now open for Australian Manufacturing Week (AMW2024), held at the Sydney International Convention Centre in Darling Harbour. Organised and run by the Australian Manufacturing Technology Institute Limited (AMTIL), AMW2024 will occupy more than 6,570 square metres of exhibition space at the ICC, with over 250 organisations taking stands to showcase the latest manufacturing technologies, processes, and support services. Don’t miss out!  REGISTER ONLINE NOW at australianmanufacturingweek.com.au First of all, Download the AMW Expo mobile app for your device from your preferred store, and log in using the same details you used to create your MyShowPlanner profile as the show approaches. You can now log in to the App and everything will be there for you on…
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March 7, 2024

DAVI and Schlam

Since 2010, Davi has supplied four different rolling machines for the Schlam Group, which is based in Welshpool, WA. These include Plate Roll Machines (four rolls) and an MCP Angle Roll Machine. The latest MCB, Model R30 is currently the largest machine ever to be sold in Australia and boasts a rolling capacity of 3000x96mm. Australia’s mining sector is strong and along with this growth are the demands for mining products and services required for companies to reach their true potential. The thickness of what needs to be rolled in this industry is less than the capacity of the MCB R30, however, heavy-duty Plate Rolls are required because the materials used are very resistant. In fact, even though the thickness of the plates doesn’t exceed 40mm, the nominal rolling capacity goes up to 90mm, for example the use of Hardox®, Xar® and Dillidur® products which are very common in this sector. Among these heavy applications, there are excavator buckets and dump truck bodies, with Schlam considered as…
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March 6, 2024

Who’s leading in sustainable manufacturing?

Sustainability topics have continued to rise to near the top of the agenda for many manufacturing CEOs. More and more we are seeing their commitments published along with their investment in delivering environmentally sustainable business. But how well are companies doing, what else can be done, and who’s setting the example? Following SPS 2023 earlier this month, the annual gathering of the manufacturing industry, Alex West, Senior Principal Analyst in Omdia’s Manufacturing Technology practice takes a closer look at sustainable manufacturing in his latest analyst commentary. According to a recent Omdia survey 30% of manufacturers describe themselves as having implemented an environmental strategy with a long-term road map, and this is estimated to increase to 42% over the next 12 months. Companies are allocating additional budget to support these such projects. Target setting is also on the up. In the first six months of 2023, the number of manufacturers having committed to Science Based Targets (SBT) for emissions reduction increased by 40%. However, whilst the focus is fixed and intentions are intensifying, the reality of the…
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March 5, 2024

AMTIL and TAFE NSW course SUPP

A course run by TAFE NSW Mt Druitt introducing participants to precision machining is being hailed as a success, having achieved a 90% employment rate with local Western Sydney manufacturing companies who supply a range of precision manufacturing parts including for satellites, medical devices and defence aircraft. Machine manufacturing is booming in Australia, the Government’s Labour Market Insights shows a projected increase of 10% of jobs to 2026.  Despite this, awareness of the opportunities available was not as high as demand. The Australian Manufacturing Technology Institute Limited (AMTIL) -  the peak national body in Australia representing the precision engineering and advanced manufacturing sector – set about bringing together industry and training experts to create solutions. “The role of the program, called Skill Up and Placement Program (SUPP), is simple.  In NSW, AMTIL approached TAFE NSW to pilot a course for people looking to explore new career paths and give them insight, training, and support to become a computerised machine operator,” said Greg Chalker, Corporate Services Manager for AMTIL. “Once the participants see what they can do,…
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