ANCA celebrates a half-century contribution to industrial progress through precision cutting tools

Precision cutting tools are an integral part of our world at ANCA. Manufacturing just one aircraft will consume hundreds of thousands of cutting tools. Anything you can imagine that might need to be machined will require a grinding machine to provide the cutting tools.

Family, fulfillment, and a fascination with technology are all part of a formula that has seen ANCA lead the demanding niche of CNC tool and cutter grinders for a half-century.

In its time, the Australia-based global business has made an enormous yet largely hidden contribution to the world, selling over 10,000 5-axis CNC machines to over 2,500 customers. Around 1.1 billion tools have been created using ANCA’s grinders.

“You would be very unlikely to find any bit of advanced equipment, anywhere in the world, that hasn’t been touched by a cutting tool which has been manufactured on one of our machines,” explains co-founder Pat Boland, whose company’s customers include Boeing, Rolls-Royce, Iscar, Sandvik, Sutton Tools and many other household names.

Boland and Pat McCluskey – then an electrical engineer and an industrial electronics tradesman – met at a government-owned munitions factory at Melbourne in 1968. The two Pats started ANCA in 1974 in a spare room at Boland and wife Libby’s home.

“It wasn’t about money in the beginning, and for me it’s not about money now…I get my kicks out of designing new machines,” explains McCluskey. “Even before we started ANCA, Pat and I have always been driven by simply wanting to get machines to do things better. My enduring philosophy in business is if you always do what you’ve always done, you’ll always get what you’ve always gotten. New ideas and new thinking are the basis of our business.”

“If you stand still, then competitors are catching you and you’re in trouble,” McCluskey adds. “We’re always working on new machines and new ideas because that’s the basis of our success. Happily, it’s also what we like doing. Being privately owned brings great benefits as it means we can focus on investing and developing new innovations while maintaining our long-term view of the market to design products with longevity and customer focus.”

ANCA’s highly sophisticated CNC grinding machines are exported around the world, with 98% of its revenue being generated by exports. The ANCA Group also makes associated equipment and software, including robot arms, software, and control systems, and offers automation services and technology to OEM machine builders.

Leading the incredibly demanding tool and cutter market – where nanometre-level details matter – means a reinvestment of roughly a tenth of revenues back into R&D.

A near-obsession with solving customer problems has seen ANCA contribute a collection of world firsts to its industry, including the first probe for digitising tools, first modem for support and diagnostics in a machine, first full and true 3D simulation of the grinding process, and many more.

Martin U. Ripple, who has been at the helm of ANCA as CEO since November 2022, reflects on the company’s enduring legacy. “In all my interactions, I’ve observed a consistent thread – our customers invariably share fond recollections of their encounters with ANCA dating back to the 70s, 80s, and 90s. It’s evident that there’s a deep-seated loyalty and trust towards our brand,” he notes.

Deliberately cultivating a local culture in each branch to be close to customers no matter where they were located, ANCA can be proud to be a global enterprise but with local presence with service and application support, as well as a diverse workforce – a melting pot of nationalities contributing their best. ANCA has never shied from a complex problem and is tailoring solutions to meet our customer’s needs, an effective way of keeping our engineers and technical experts excited and engaged – ensuring we remain at the forefront of innovation.

“Operating in a premium segment means we have not merely followed trends but redefined them and looking ahead, the future is exceptionally promising,” states Ripple. “ANCA will maintain its market dominance by continuing to leverage our skills and capabilities, coupled with an entrepreneurial spirit that is strengthened with the next generation entering our ranks. Personally, I find it awe-inspiring to realise that anything machined – from consumer goods to medical equipment, aeroplanes to cars, phones to mechanical watches and more – has been crafted with ANCA technology.”

Ripple, always keen to uncover the unique elements that sets this business apart, thinks it’s the involvement of family in the business, a fervent passion driving the company forward, and a steadfast commitment to providing customers with the most innovative products. This blend, according to Ripple, is the essence of ANCA’s success and longevity.

Edmund Boland, son of Pat and ANCA CNC Machines’ General Manager, values ANCA’s agility as a privately owned company which enables swift decisions to support ANCA’s people and customers.

“ANCA has always endeavoured to stay ahead of the curve, anticipating market trends and delivering cutting-edge solutions which enable our customers to thrive,” he says. “With 50 years of innovation behind us, our product and technology portfolios are perfectly placed to meet the challenges of the future.”

The delivery of technical and practical excellence has required a sharp focus on both vertical integration – creating everything from the machines’ motors to their polymer concrete bases to their sheet metal canopies – and both trade and university-taught skillsets.

ANCA has trained more than 60 apprentices and established its formal apprenticeship program in 2011. McCluskey enthusiastically wrote the course material for this.

While being very particular with skill and technology development is one way to look at ANCA’s story, Pat Boland also likes to zoom out to a very general view.

The ANCA era runs 50 years and counting, touching countless lives, and operating in the background.

It’s shorter but has similarities to the overall story of toolmaking: critical to industrial progress, even if it needs pointing out every now and then.

“For the vast sweep of history, the only evidence of homo-sapiens and our predecessors are cutting tools,” says Boland.

“And a number of the broad eras of human life are really named after cutting tools. So the stone age, the bronze age, the iron age. What we’re talking about is the technology of cutting tools as much as anything.”

Celebrating a golden achievement across the globe

To mark the occasion of ANCA’s 50th anniversary, the company is hosting a series of open houses, seminars, and events, and attending tradeshows worldwide. As innovation has motivated ANCA throughout the company’s history, new products and developments will be at the centre of the 50th-year celebrations.

At global tradeshows and ANCA Open House events, precision manufacturers can experience new hard- and software for micro tool and gear tool manufacturing, edge preparation, closed-loop manufacturing and automation.

ANCA’s large and experienced group of engineers and developers is continuously presenting new solutions to meet our customers’ needs. The highest quality tools and lowest cost per part are the guiding principles leading to ground-breaking, real-world innovations. Examples include the new MicroX CNC grinding machine, using nanometre control technology and ANCA Machine Intelligence to produce micro tools of unseen quality or our AIMS system, the world’s first and only autonomous system for tool manufacturing.

 

 

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