Renold collaborated with ASA to transform a machine previously operating for eight hours a day into a fully automated system capable of running 24/7
Automated Solutions Australia (ASA) is proud to have partnered with Renold Australia to develop and implement an advanced robotic machine tending solution at Renold’s Melbourne facility. This partnership showcases ASA’s automation expertise alongside Renold’s ongoing commitment to adopting cutting-edge technologies to drive manufacturing excellence. One key outcome of this collaboration is a dramatic improvement in operational efficiency, with the robotic solution enabling continuous production and reducing lead times.
Founded in 1879, Renold Australia is a global leader in industrial chains and mechanical power transmission products. It provides essential components to the mining, transportation, food, and energy industries. Renold is recognised for its innovative approach, consistently investing in advanced manufacturing processes to satisfy the demands of a competitive market.
Renold collaborated with ASA to transform a machine previously operating for eight hours a day into a fully automated system capable of running 24/7. This enhanced production efficiency and maintained the company’s unwavering commitment to quality.
The solution features a FANUC M10iD/8L robot with 2D vision and dual gripper technology. During factory acceptance testing at ASA’s facility, Renold’s team observed the system’s precision detection and handling of stacks of random parts. This rigorous testing phase included imaging and programming paths for various components, ensuring the system could seamlessly adapt to production demands.
Thanks to meticulous preparation, the installation process for the system was streamlined. Originally given two weeks for deployment, the system became fully operational in just seven days, minimising downtime on this critical machine.
The integration of this robotic solution has significantly boosted Renold’s production capacity, reducing lead times and enabling faster customer order fulfilment. This advanced technology has also enhanced workforce engagement, with staff quickly adapting to the system and taking pride in their ability to operate and program it effectively. ASA’s comprehensive training facilitated this transition, empowering Renold’s team to independently program parts. Starting with five to six parts, they have since expanded to 50 to 60 parts, demonstrating their adaptability and enthusiasm for new technologies.
Production Supervisor Glynn Willett highlighted the system’s user-friendliness and the confidence it fosters within the team. “There’s a genuine pride in seeing the machine run consistently. Everyone has been keen to learn and contribute.”
This collaboration with ASA is just the latest chapter in Renold’s legacy of innovation. By integrating state-of-the-art automation, Renold continues strengthening its position as a cornerstone of the Australian manufacturing industry, delivering quality and efficiency to its customers.
“This partnership exemplifies the power of combining ASA’s automation expertise with Renold’s long-standing heritage of innovation,” said Pat Green, ASA company Director. “It’s a solution that raises the bar for efficiency and precision while reinforcing Renold’s commitment to staying at the forefront of manufacturing.”
Renold’s adoption of advanced robotic technology is a natural progression in its ongoing pursuit of manufacturing excellence. This move solidifies Renold’s reputation as a forward-thinking leader. ASA and Renold are excited about the opportunities this system creates to serve their customers better.