Welding is an essential activity in so many industries, and the right equipment is critical when complex designs put a premium on accurate work with little tolerance for error.
The Demmeler 3D workbench and welding table distributed by Leussink is a versatile jig and fixtures system for all types of welding and fabrication work. Projects such as steel construction, sheet metal processing, robot technology, assembly and measuring equipment, laser welding, laser cutting, prototype construction, body construction, and many others can be set up easily and precisely.
The Demmeler system can meet all horizontal and vertical requirements and is complemented by a full range of components to fixture virtually any part. Due to its modular nature, engineering changes are easily handled, and duplicate fixtures can be ready in as little as 20 minutes. By using modular fixturing, users can recover valuable production space once used for storage of old dedicated fixtures and jigs.
Another factor to consider with welding table systems is hardness, because welding obviously creates a lot of heat. Demmeler’s Demont range uses a high-strength base material for the worktop in combination with a special optimised low heat hardening process that provides the best surface characteristics for any type of project. Demmeler tables are constructed using a low heat hardening process, which helps stop distortion caused by high heat.
Accessories include a range of angles that allow users to expand the working area of the Demmeler table, both up and out, making it easier to set up jigs or weld larger items. Four new models were recently added to the range. The new aluminium/titanium Demmeler angles weigh only a third of similar angles made from steel, so a user is lifting only 12kg instead of 35kg.
As well as extending the working surface of the Demmeler table, the angles also act as a stop and allow the user to secure workpieces at 90 degrees. The 50mm borehole grid makes the angles easy to handle and move into place for accurate work, and the kidney-shaped 90-degree system groove makes continuous angle adjustment possible.
All the design elements that are incorporated into the Demmeler table system make them very easy and quick to clamp and unclamp. For example, using the Demmeler power screwdriver with quick-change coupling, the process is 10 times faster than conventional methods.