With the advent of Industry 4.0, manufacturers are increasingly investing in the latest advanced technology in order to achieve their smart factory ambitions. A game changer in this department is manufacturing control software, which is having a major impact on manufacturing processes as well as easing the manufacturer’s workload.
Are you considering implementing manufacturing control software in your business but unsure of the applications? Or have you just heard about control software and want to learn more? Here are the top seven reasons why manufacturers are choosing manufacturing control software:
- Improved planning processes
While the product is being manufactured, the materials used are tracked to allow you to order materials in advance instead of realising too late, creating a smart manufacturing process.
- Reduced cycle times
Through the use of manufacturing control software, manufacturers have greater visibility and control of the order process from step one right through to completion and the final shipment. By having all steps in the process automated, scheduled and with materials in full supply, there is less chance for scenarios to crop up that would delay the manufacturing process, hence reducing the cycle times.
- Improved product quality
Every part that is produced is done so according to a formal build plan that comprises a set of digital work instructions at each stage of the manufacturing process. By sticking to this plan, optimum quality is ensured.
- Shorter lead times
How many instances of production delays have there been as result of parts not being available at the assembling station? Manufacturing control software tracks parts automatically throughout the manufacturing process, putting an end to a cycle of poor organisation.
- Minimised waste
Keeping waste to a minimum is a common challenge for project managers. By controlling production, manufacturing control software can identify occurrences of waste and implement a strategy to reduce the amount of waste produced. In addition, the software can also keep track of machine downtime and maintenance, ensuring that a steady flow of output is achieved, and eliminates any areas of wasted productivity.
- Cost savings
Operating costs are undoubtedly one of the largest expenses in the manufacturing process, in terms of running equipment, hiring employees, maintenance, and countless other factors within the factory. By utilising manufacturing control software, you can reduce many of these costs by eliminating reasons for error, maximising materials, and operating in a smart way.
- Advanced planning & scheduling
You can efficiently optimise production within your factory through the use of the technology available. This can also be taken a step further by integrating your software with your enterprise resource planning (ERP) systems, solving bottlenecks in the process, improving delivery performance, reducing inventory, and more.