Month: May 2019

Future Engineering commenced operations in 1991, with just principal Alex Ardizzone onboard manufacturing components for the medical industry. Operating out of a small workshop of just 400sqm, using a few manual lathes, Ardizzone created precise surgical instruments for advanced surgery. From those small beginnings, the family business now has a skilled staff of 22 personnel specialising in advanced CNC machinery. In 2017 the company moved to a larger facility in Welshpool, purchasing two new Okuma lathes and introducing a nightshift to meet increased business, achieve shorter delivery times and provide the highest levels of customer service.Today the company has some of the most advanced precision CNC machines, with 13 state-of-the-art machines operating, and  plans to expand further in the future. Future Engineering’s Okuma Multus U4000-2SCx1500 with OSP-P300S control was the first one commissioned in Australia. Meanwhile the most recent addition is a Okuma CNC Vertical Machining Centre Model MU-8000V-L with OSP-P300SA-H control. “This Okuma five-axis machine has changed the way we approach our…

When setting a strategy, the first 100 days are critical to success. While tax relief may be at the top of the agenda, we asked our experts their thoughts on what Scott Morrison needs to have in his 100-day action plan, what their clients are saying in response to the election results. Here’s the top three things that should be in Scott Morrisons 100-day action plan.   1) Build on the pro-business mandate In the last twelve months, political uncertainty has been negatively impacting business sentiment and investment. Tony Hood, Director of Corporate Advisory, says the Coalition ‘pro-business’ policies are what Australians wanted, and this needs to remain in their focus. “Above all else, our clients were looking for a mandate to remove the uncertainty that has plagued the business environment,” says Hood. “While many are surprised that the Liberal Party has emerged with the mandate, the pro-business mandate is…

Fundamentally, soft robots are exactly what they sound like, robots that are compliant in places where it’s most useful. And it’s this softness that makes the new soft robots more successful, interacting with everything from a strawberry to a human.There is no one definition, but all definitions include a category of robots that are not only made from compliant material but have biomimetic capabilities, qualities which make them more readily adaptable to working alongside humans and interacting with “soft” objects, such as food produce, the human body, and even manufacturing materials. The growth of soft robotics is opening up myriad opportunities and adding tremendous value due to their increased application. Constructing a robot from compliant materials, such as elastomers or stretchy plastics, gives them a far greater ability to interact with objects less rigid than they are. Scientists speak of “compliance matching” or the idea that “materials that come into contact with each other should share similar mechanical rigidity…

Five years ago, Bull Motor Bodies expanded into Northlakes, Queensland. It now operates from two operation centres, incorporating a national office, a WA branch and a distribution centre, as well as its manufacturing facility. Today the company produces more than 1,000 units per year, with this number likely to soon increase, with plans afoot to enter the South Australia, Victoria and New South Wales markets. Bull Motor Bodies is on a steady growth path thanks to an innovative manufacturing process and its partnerships with quality component partners such as Narva. Some 80% of the company’s bodies find their way onto vehicles operated by major national fleets working in mining, emergency services, utilities and similar applications. A key to Bull Motor Bodies’s manufacturing success story and bullish growth is its use of state-of-the-art design and manufacturing processes, ensuring a quality outcome for each unit. On offer to buyers are several chassis-mounted enclosed canopy options, as well as a tray with toolbox models and flat tray options. Each…

Largely driven by Industry 4.0 and smart manufacturing initiatives, AI is creating self-adaptive and automatically reconfigurable production capabilities for manufacturers in Asia Pacific. Smarter robots, more connected and precise processes and more responsive supply chains are transforming the industry. All of these factors have the potential to bring new levels of scale, customer service, decision quality and operational efficiency to processes formerly operated by human labour. As the long-term benefits associated with AI adoption are realised, we’re starting to see broader Factory of the Future initiatives, or if you prefer to call it the Industrial Internet of Things (IIoT), the Connected Factory, or the Smart Factory. The new initiatives and production lines being created are focusing on efficiency, flexibility and speed. None of these can be achieved, however, without automation as the foundation for AI enablement. Unless you have some level of automation in place to connect to data enabled platforms, it’s extremely difficult to…

Owned and operated by AMTIL, Austech is Australia’s premier advanced manufacturing and machine tool exhibition. Co-located as always with National Manufacturing Week (NMW), Austech 2019 took place from 14 to 17 May at the Melbourne Convention & Exhibition Centre. Martin Pakula, the Victorian State Minister for Jobs, Innovation & Trade, opened the show with a speech at the Industry 4.0 Theatre, in the middle of the exhibition floor. As soon as the exhibition opened, the aisles were quickly bustling with visitors and the exhibitor stands were visibly busy, and that strong early attendance continued throughout the duration of the show. By the end of the week, a total of 12,991 people had visited Austech and NMW – the highest overall turnout since 2007, and up by 20% on two years before. “We’re completely blown away with the visitor numbers for this year’s show,” said Kim Banks, AMTIL’s Events Manager and Austech organiser. “We were already on track for our largest ever exhibition, so it was…

Sponsored by SYSPRO Australasia and the Additive Manufacturing Hub, UNLIMIT3D took an in-depth look at the industrialisation of AM, featuring presentations from people who have had deep involvement in implementing the technology for real-world production applications. Before a sold-out audience, a series of expert speakers shared their insights into the benefits of applying AM in a modern manufacturing setting, discussing the challenges that can arise, and importantly, how they were addressed. Getting proceedings underway with the opening keynote address was Bruce McLean of The Barnes Group Advisors, an international AM consultancy based in Pittsburgh, US. With a global reputation as a technology and industrialisation specialist in electron beam melting, and a long track record in the aerospace sector, McLean had plenty of insights to share on what it takes to make a commercially viable business from AM. “Many people buy a machine and just think they’re going to grow a viable business in additive manufacturing,” he…

The aviation industry is booming. With revenues of around €40bn, the German sector of this industry reached an all-time high in 2017 – 6% growth compared to 2016. German aircraft manufacturers invested 10% of their turnover in research & development, according to the German Aerospace Industries Association. To keep pace, tool manufacturer Walter maintains strong partnerships with research institutes such as the Institute of Production Management and Technology (IPMT) at Hamburg University of Technology. This co-operation resulted in the development of the BLAXX M3255 porcupine milling cutter for titanium-aluminium alloys. Other new additions to the range are the M2131/M2331 ramping milling cutter, which allows users to machine aluminium alloys reliably, precisely and efficiently. “Until recently, many industry experts were still predicting that carbonfibre-reinforced plastics (CFRP materials) would be increasingly important in aircraft manufacturing,” explains Dirk Masur, Aerospace Component Manager at Walter. “The advantages of these materials are obvious – they are lightweight but still incredibly rigid. This makes them ideal…

Bonfiglioli’s new Customer Application Engineering (CAE) team – based in Sydney and operating throughout Australasia – works with local innovators to combine local engineering skills with the global resources required to tailor larger, sophisticated and efficient drives to the needs of individual customers. The new CAE team has been introduced in response to increasingly specialised and diverse demand in Australian industries such as mining & resources, food & beverage, power generation, manufacturing, agriculture and construction. “In recent years, we’ve seen a higher demand for unique solutions to complex engineering problems,” explains Malcolm Lewis, Managing Director, Bonfiglioli Australia. “As a company that’s now been operating in Australia for 30 years, we noticed this trend early and have been consistently expanding our in-house engineering expertise and capabilities to provide further advantages for our customers. “With the full resources of the global Bonfiglioli Group – which has 3,700 employees, 22 branches and 14 production plants – our CAE team uses advanced software with global and local…

Established in 1999, AMTIL (the Australian Manufacturing Technology Institute Limited) is the peak national body representing the advanced manufacturing sector in Australia. The anniversary event was celebrated with an exclusive cocktail reception at the AMTIL stand within the Austech exhibition, attended by AMTIL members and staff, along with several key industry figures. AMTIL’s CEO Shane Infanti was on hand to cut the cake, in what was something of a dual celebration in the middle of a highly successful Austech exhibition. “It’s hard to believe it’s been 20 years,” said Infanti. “We’ve loved every minute of it, and we’re looking forward to continuing to support Australian manufacturing for many more years to come. And it’s great that we’ve been able to hold this celebration with Austech 2019 on track to be one of the most successful shows we’ve ever run.” Co-located with National Manufacturing Week (NMW), Austech is Australia’s premier advanced manufacturing and machine tool exhibition. Austech 2019 got underway on 14 May at the Melbourne Convention & Exhibition Centre, and the exhibition…

The ability of government, at both federal and state levels, to impact change has been demonstrated by two recent developments. The first was the release of the Royal Commission into Misconduct in the Banking, Superannuation and Financial Services Industry final report. The second was the recent announcement by the WA State Government to launch a Future Battery Industry Strategy, designed to aid the state’s growth as a battery minerals exporter. Putting on our manufacturing helmets (for occupational health & safety) to reflect on the Royal Commission’s report, a couple of obvious questions arise: How will this affect the manufacturing industry? And what, potentially, could be the repercussions? William Buck’s small-to-medium enterprise (SME) clients are experiencing a tightening of available lending as the most immediate effect of the Royal Commission. These effects were reflected in the January edition of the Australian Performance of Manufacturing Index, which surveys 200 industrial companies to measure the performance of the manufacturing industry. January’s…

The team at NTi have always found high-tech manufacturer Trumpf supplies them with the best systems to suit its needs. Trumpf’s machines deliver impressive performance that allow NTi to achieve a superior level of service. However, these systems are full of intricate features that require extensive training to operate at an optimal level. NTi is committed to the growth and development of its staff, maximising its productivity and constructing an environment for its team to thrive. The company offers various in-house and external training opportunities, one of which included collaborating with Trumpf. NTi sent a number of its staff from Australia to Trumpf’s headquarters in Germany to learn the complexities of these state-of-the-art machines, from the creators themselves. Machines and systems Based in Bayswater, Victoria, NTi provides high-quality laser cutting, bending/folding, welding and fabrication services. As a company that offers an all-in-one service, it’s vital that its production pipeline…