March 12, 2020

One on One: Dr Christopher Hegarty

AMT: You’ve been CEO at ANCA for about a year and a half now. How’s it gone so far? Christopher Hegarty: In general, very positive. It’s a great company, fantastic products. We have more recently faced some tough market conditions. That’s driven by the end of the smartphone boom; trade issues between China and the US aren’t helping, and Europe’s got its own struggles, so people are cautious. But we have some fantastic new products in the pipeline that will really grow our business, so I’m looking forward to the next upturn. ANCA is a machine tool manufacturer, we make tool and cutter grinders, automation systems and metal fabrication, but our customers have demand for more products than that: other machines, other process steps. There’s a lot we can do to help around integration and automation, delivering an end-to-end tool production system, with no manual operations at all. That’s the vision. That’s what we’re aiming for. And the beauty of that is it’s a much bigger market than just the machine part; it’s highly attractive for…
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March 12, 2020

Coronavirus – Advice for businesses

Australia is continuing to closely monitor the ongoing outbreak of respiratory illness caused by a novel (new) coronavirus (COVID-19). Coronaviruses are a large family of viruses that can cause illnesses from the common cold to more severe diseases such as Middle East Respiratory Syndrome (MERS-CoV) and Severe Acute Respiratory Syndrome (SARS-CoV). The World Health Organization (WHO) has declared the outbreak of COVID-19 as a Public Health Emergency of International Concern. While the majority of confirmed cases of COVID-19 have been reported from Mainland China, cases have been reported in many other countries and regions, including Iran, Italy and South Korea. Cases of COVID-19 have been confirmed in Australia. You can access the latest information on COVID-19 from the Australian Government Department of Health. Currently in Australia, people most at risk of contracting the virus are people who have either been in a high-risk country or region recently, or been in close contact with someone who is a confirmed case of coronavirus. Managing the risks from COVID-19 The model Work…
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March 12, 2020

William Buck: Will proposed changes to the R&D Tax Incentive drive Australian manufacturing offshore?

The revised Bill which will be considered by Parliament early this year (and if enacted expected to apply to all claims from 1 July 2019), could be a significant barrier for the growth of many companies such as the manufacturing sector that rely on government support like the R&D Tax Incentive for much-needed cash-injections. Disappointingly, the proposed R&D Tax Incentive changes could decrease the benefits available to manufacturing companies performing legitimate R&D activities in Australia. The most impacted would be companies with an aggregated turnover (i.e. which includes the turnover of all grouped entities) above $20m that will be subjected to a new more complicated R&D intensity test. This test, if it results in a low ‘R&D intensity’ score (‘R&D intensity’ measured by eligible R&D deductions divided by total company expenses) could…
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March 12, 2020

The new normal – Metal 3D-printed suppressors for military, police

According to RAM3D, the world has, at long last, woken up to the benefits of additive manufacturing. For more than 10 years the company has been leading the way in metal 3D printing in the Southern Hemisphere, and prints parts for a range of industries worldwide. The sectors it serves include aerospace, defence, marine, food manufacturing, industrial and speciality. Many of the industries that it engages with have Non-Disclosure Agreements in place, meaning RAM3D can’t usually talk about its clients or the parts that it prints for them. However it has been allowed to discuss its working relationship with Oceania Defence. An early adopter of additive manufacturing technology, Oceania Defence has been able to secure patents on firearms suppressors made using metal 3D printing. The company supplies suppressors for defence and law enforcement clients all over the world. Health & safety regulations around the world are driving the demand for suppressors as regulators and firearm users look to reduce significant hearing risks to themselves and others. Oceania Defence has been working in collaboration with…
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March 12, 2020

Triangle gains efficiency, performance in smaller footprint with Balluff

In the packaging industry, floor space costs money; the wider the machine, the fewer lines you can operate. Triangle, a Chicago-based manufacturer of vertical form fill seal machines primarily for the food packaging industry, was presented a unique challenge by its salad industry customers. Triangle’s research with clients revealed they needed a high production rate on each line, but a lower machine speed to allow leafy greens to fall nicely in the bag. To answer that need, Triangle’s research & development team designed its new Compact Sanitary Bagger (CSB), which is narrow enough to install two machines per line in a twin configuration. Triangle knows the demands of the food packaging industry very well. A sanitary design is a necessity, so the Triangle team knew they’d build a solid stainless steel frame, fully welded, with round bars so…
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March 12, 2020

3D Printing Studios builds factory of the future with EOS

Their 3D printing bureau offers services such as rapid prototyping, functional production items and short-run manufacturing. Due to customer demand they also offer reverse engineering, as well as 3D design, equipment hire and training. The business was established in Sydney in 2013. It was Australia’s first ever 3D printing retail shop and the fifth worldwide. The business expanded to Perth a year later, and then to Melbourne in 2017. In December, Howard and Stuart realised their vision to open a factory of the future where they specialise in mass personalisation – that is, functional items personalised for customers. Repeat short-run products can save customers large production set-up costs and cut down on waste with a just-in-time production approach. Howard and Stuart’s factory of the future vision was realised with a world-class additive manufacturing solution supplied by John Hart: an EOS P396 industrial 3D printer, capable of producing thousands of high-quality plastic parts per week. “We purchased the EOS because…
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March 9, 2020

The new normal – Metal 3D-printed suppressors for military, police

According to RAM3D, the world has, at long last, woken up to the benefits of additive manufacturing. For more than 10 years the company has been leading the way in metal 3D printing in the Southern Hemisphere, and prints parts for a range of industries worldwide. The sectors it serves include aerospace, defence, marine, food manufacturing, industrial and speciality. Many of the industries that it engages with have Non-Disclosure Agreements in place, meaning RAM3D can’t usually talk about its clients or the parts that it prints for them. However it has been allowed to discuss its working relationship with Oceania Defence. An early adopter of additive manufacturing technology, Oceania Defence has been able to secure patents on firearms suppressors made using metal 3D printing. The company supplies suppressors for defence and law enforcement clients all over the world. Health & safety regulations around the world are driving the demand for suppressors as regulators and firearm users look to reduce significant hearing risks to themselves and others. Oceania Defence has been working in collaboration with RAM3D…
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March 5, 2020

A path to certification: Additive manufacturing and aerospace

Aurora developed and flew the first 3D-printed jet-powered unmanned aerial vehicle (UAV), capitalising on the strength of fused deposition modelling (FDM) ASA thermoplastic for the main wing and fuselage structures. The aircraft’s main purpose was to demonstrate the speed at which a design can go from concept to a flying aircraft. It also illustrates the validity of AM for flight-capable parts, beyond the traditional role of prototyping. While AM methods and applications may differ among these companies, the reason they use it is common: it provides multiple benefits that collectively improve their bottom line. That might come in the form of meeting delivery schedules, improving performance, reducing waste, optimising the supply chain, or a combination of the above. From rapid prototyping to flight parts Since its inception, a common use case for AM has been rapid prototyping, allowing aerospace companies to validate fit, form and function…
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March 5, 2020

Reducing tool costs per part – Application solutions for automotive

This is particularly true of solid carbide tools (round tools), which are primarily used for holemaking, milling and threading. Estimates calculated by tool specialists Walter indicates that these tools already make up around half of the machining applications in the automotive industry today. Depending on the characteristics of the component, drilling and threading work with round tools influences approximately 15% to 50% of the total costs per part. Being able to reduce costs once again here remains a key factor for success. All aspects of machining The transition from combustion engines to electric motors or other alternative drives, which is gaining momentum as a result of tighter environmental regulations, touches every area of the automotive industry – right up to every last detail in the production processes. Walter has been on hand to actively accompany the sector through these changes from the very start: the company presents car manufacturers and suppliers around the world with a comprehensive portfolio of tools and services, which is…
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March 5, 2020

Industry 4.0: A revolution from edge-to-edge

Australian businesses in the manufacturing, transport and logistics industry are seeking new ways to connect processes to more accurately capture analytics and use data insights to improve workflow from the factory floor to the store shelf. One way to harness the connected network is through the Internet of Things (IoT), and connecting existing physical hardware to an edge computing system to collect and analyse data. The nuts and bolts of IoT IoT isn’t one plug-and-play solution. It’s an interconnected network of sensors and data collection that helps make the most of company-owned devices. Installing IoT sensors into your business can drastically change the way your hardware works. For instance, if you have a production centre, its primary purpose would be to create products. But with the right IoT implementation, every machine in the centre can have a secondary purpose – to feed you data, and improve your business. Businesses across industries such as construction, manufacturing, healthcare, mining and agriculture are already using IoT sensors to measure and…
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March 5, 2020

Precision packed into a small footprint

Headquartered near Barcelona, in the Catalonia region, Vilardell specialises in the production of precision parts with a high added value. The company comprises two divisions: the Medical Division and the Industrial Division. Jordi Roy Torras, Manager of the Industrial Division, says Vilardell has specialised in the production of highly complex parts for some time. “This is our core competence. Something we have developed year after year and part by part,” he explains. “We employ 165 staff and they are very important to us. Almost every day, we are faced with new challenges. Even with the best machines, we wouldn’t be able to tackle these challenges, if we didn’t have such a strong team! “Our customers know that they can count on us and on our expertise when it comes to meeting any machining challenge. We have to keep our minds open and focus on innovation as one of our key values. Each and every one of us has to remain innovative, irrespective of his or her position…
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March 5, 2020

New 3D printing technique produces ‘living’ 4D materials

4D printing is a subset of 3D printing where the printed object can transform its shape in response to certain conditions.Repairing and reusing plastics and delivering cancer drugs more effectively are just two potential applications for the new 3D/4D printing technology, based on a research collaboration between UNSW Sydney and the University of Auckland that successfully merges 3D/4D printing and photo-controlled/living polymerisation – a chemical process to create polymers. The new controlled polymerisation method, where the researchers used visible light to create an environmentally friendly “living” plastic or polymer, opens a new world of possibilities for the manufacture of advanced solid materials. Polymers can be synthetic, such as plastic, as well as biological, for example, DNA. The research built upon the UNSW Sydney Boyer Lab’s 2014 discovery of PET-RAFT polymerisation (Photoinduced Electron/energy Transfer-Reversible Addition Fragmentation Chain Transfer polymerisation), a new way to make controlled polymers using visible light, using the Reversible Addition Fragmentation Chain Transfer (RAFT) polymerisation technique discovered by the CSIRO (Graeme Moad, San Thang…
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March 2, 2020

Networking – 2020 AMTIL AFL Footy Tipping – First Prize $1000 – Will you win this year?

The 2020 AFL Season is building up to be a big one!  Kicking off on Thursday 19th March. AMTIL is once again running its annual AFL competition GREAT CASH PRIZES FOR FIRST, SECOND AND THIRD PLACES! This year the big prize is $1000. Entry fee FREE for AMTIL Members Non AMTIL Members $50.00 The prizes will be awarded to 1st Prize  $1000 2nd Prize $500 3rd Prize $300 Monthly leaderboard will be published in AMT. This competition does not include the Finals games. TO REGISTER Step 1. Register to be a member on www.footytips.com.au this is free. (You may already be a member from last year you will need to reactivate your account. The site looks a little different but is just as good.) Step 2. Join AMTIL AFL 2020 group, click here. The password is AMTIL_AFL Step 3. If you are an AMTIL member you are ready to start tipping. If you are a non AMTIL member you will need to pay your registration fee of $50. Contact Louise on 03 9800 3666 or email lbarnes@amtil.com.au to pay for your registration or you have any further questions. Make sure you register and pay before Thursday…
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