April 23, 2019

Australian invention to improve road construction safety and reduce costs

Based on IVECO’s Stralis AD 8×4 truck, the new Boral FMAS forward-moving aggregate spreader has been designed to revolutionise the method of spray seal road construction in Australia. Until now, the process involved road crews working with reversing trucks that applied the aggregate through an elevated tipper body, increasing the safety risks to workers. To improve safety and maximise visibility, the Boral FMAS disperses aggregate from the front of the truck via a conveyor belt and spreader box. This enables quicker completion of works and significantly reduces any potential infrastructure and overhead damage such as contacting power lines, trees and bridges. Stuart Partridge, Boral’s National Asset Manager – Asphalt, said his company designed and developed the FMAS following a call to industry by the Victorian roads authority VicRoads, following a serious accident involving a VicRoads worker some years ago. “Surfacing roads has remained one of the most potentially challenging tasks faced by construction crews because of the nature of…
Read More
April 23, 2019

Konecranes analysis tool ensures standards compliance

Companies in industries such as manufacturing, materials handling, mining, food & beverage, power generation, steel handling and forming & fabrication are focused on optimising the safety and reliability of the overhead cranes and lifting devices on which they rely for daily operations. However, as companies expand in size and have fleets of tens or even hundreds of cranes, it can be easy to miss one minor component of standards compliance, even if all due diligence is being taken to meet requirements, according to Konecranes. “We’re finding that even some dedicated safety and compliance managers may not realise there are additional procedures they aren’t aware of,” says Joseph Cefai, Consultation Service Manager, Konecranes Australia. “They have been vigilantly ensuring their employees comply to the standards they know, but weren’t aware of several additional important rules.” Konecranes has more than 600,000 pieces of lifting equipment under service contract worldwide. To fill the gap for time-poor but safety-conscious companies, Konecranes has introduced its auditing tool, Compliance Gap Analysis. It ensures that companies using cranes…
Read More
April 17, 2019

Amiga Engineering – Adding capability

Amiga was founded in 1988 by two brothers, Michael and Dale Bourchier. Industry veterans, they had experience working across a broad range of manufacturing segments, from car parts suppliers to German toolmakers. However, they’d reached a turning point when the business they were working in started struggling. “We were basically redundant,” says Michael, who remains Amiga’s owner and General Manager to this day. “So I said ‘Let’s start up our own business’. So off we went.” The company set up operations in a tiny factory in East Keilor, Melbourne. The brothers got some help from their dad just to get the workshop wired up, and it took time and persuasion to have a phone line installed. With nothing more than a $10,000 overdraft, they had to shop around at the bottom of the market for equipment. “We went to the first auction and bought all this cruddy old equipment,” Michael recalls. “Lathes that turned, mills that vibrated… We even bought a forklift that…
Read More
April 17, 2019

Yawei laser delivers quality and speed for Alliance Metal Solutions

Located in Kings Park, Sydney, Alliance is a privately-owned sheet metal fabrication company that was founded in 2007 by Shane Blewden and Sean Carragher. Both men had prior experience in the sheet metal fabrication industry, but after spotting an opportunity in the market and feeling like the time was right, they decided to strike out on their own and subsequently founded the business. Alliance undertakes a variety of work, but it specialises primarily in the mining and construction sectors, with the company recently putting a big focus on the construction industry. This has seen the company expand its opportunities and business potential. Alliance now services all of Australia, from locally in Sydney to many interstate locations, ranging from Perth to Mackay and across rural/urban Victoria. Blewden’s expertise lies in developing business with customers and ensuring their needs are met, whereas Carragher’s focus lies with the design of the products and their specifications. Experiencing steady growth since its formation, Alliance started out with four employees but in its short operational time has…
Read More
April 17, 2019

Austech – Spotlight on specialist technologies

Having made its debut two years at Austech 2017, the Digitalisation Pavilion will again explore the latest technological developments at the cutting edge of manufacturing today. With the industry entering a new phase of rapid, radical change, often described as the Fourth Industrial Revolution, breakthrough advances in fields such as robotics & automation, interconnected devices and the Internet of Things, big data and Cloud computing are ushering in the era of the smart, connected factory. Amid ever-accelerating rates of technological change, and ever-growing competition, it is vital to not get left behind. The Digitalisation Pavilion will provide a snapshot of how the latest smart technologies are changing the very basis by which products are manufactured today, while offering insight into how these changes can benefit you and your business. Meanwhile the Air Technology Pavilion is a new section of the Austech exhibition, focusing on the latest state-of-the-art compressor equipment…
Read More
April 17, 2019

Incat delivers large new fast ferry to Virtu Ferries of Malta

The Saint John Paul II is the 44th large commercial fast ferry delivered by Incat and the sixth in excess of 5,500 gross tonnes in the past decade; a decade also shared with 19 other Incat newbuilds of smaller passenger ferries and support vessels. Incat Chairman Robert Clifford and Incat executives were joined in Hobart by Virtu Ferries executives Francis Portelli and Matthew Portelli to see the Saint John Paul II off on her delivery voyage via the Indian Ocean, Red Sea and the Suez Canal. “The 110m wave-piercing catamaran, one of the largest and most revolutionary built by the yard, is the first Incat newbuild vessel to join the Virtu fleet,” said Clifford. “Virtu Ferries was seeking increased reliability, seakeeping, passenger comfort, capacity and economy, with less operational downtime than vessels in its current fleet. They knew exactly what they wanted and, with the…
Read More
April 17, 2019

Four Lean strategies for uncertain times

In Britain and Europe, business is trying to figure out Brexit. The US faces government shutdown and stagnating markets. China is dealing with a trade war. Meanwhile Australians face political uncertainty and a housing crunch. The consequences of all this is that we are experiencing the most uncertain times since the Global Financial Crisis a decade ago. Too often the response of business in uncertain times is to do nothing and “wait and see”. This approach unfortunately means the business is unprepared when the underlying direction of the economy (upwards or downwards) becomes clear. Instead we recommend businesses take proactive steps during uncertain time to prepare for whatever future conditions they might face. Reduce lead time The “father” of the Toyota Production System, Taiichi Ohno, is once reputed to have said: “All we are trying to do is reduce the lead time.” Which lead times do I mean? Every lead time! Obviously, the lead time from receiving inputs to shipping finished goods, but also design lead times, quote lead times and supplier lead times. When…
Read More
April 11, 2019

FROM THE CEO: Unlocking additive technology opportunities

As a keynote presenter at our conference, we are pleased to have Rob Gorham, Executive Director of America Makes, the National Additive Manufacturing Innovation Institute at the National Center for Defense Manufacturing and Machining (NCDMM). America Makes is the US’ leading collaborative partner in additive manufacturing and 3D printing technology research, discovery, creation, and innovation. Structured as a public-private partnership, America Makes innovates and accelerates additive manufacturing and 3D printing to increase the US’ global manufacturing competitiveness. Rob previously served as the Director of Operations and Deputy Director of Technology Development, where he led the development of a robust member-driven additive manufacturing roadmapping methodology and shaped the America Makes’ project call process, which has resulted in a $300m research & development portfolio. Rob also led the NCDMM, Siemens, and Deloitte team…
Read More
April 11, 2019

Multicam – Sponsoring our future engineers

Multicam has a long association with schools, colleges, universities and trade training facilities throughout Australia, and it was especially pleasing for them to see these talented young ladies taking on engineering and manufacturing subjects in what are primarily male-dominated vocations. During the sponsorship presentation, Stephen Heusz, from Multicam’s head office in Newcastle, New South Wales (NSW), was given an extensive tour of the Impro Racing team’s facilities and an in-depth explanation of the teams’ efforts and goals. The F1 in Schools challenge is the world’s largest secondary school STEM competition where teams design, manufacture and race miniature F1 racing cars over a fixed distance. The cars are conceived and designed using industry standard CAD/CAM software and produced using CNC machinery. Once designed and software tested to satisfaction, the students then machine the car body, 3D print…
Read More
April 11, 2019

Be part of the Industrial Evolution, at the Victorian Manufacturing Hall of Fame Awards

The Victorian Manufacturing Hall of Fame Awards gala dinner is the manufacturing industry’s night of nights, as the State Government, in partnership with the Victorian Chamber of Commerce and Industry, celebrates and recognises Victoria’s best-performing manufacturing businesses and individuals. The Victorian Government is committed to supporting growth in the manufacturing industry, and this year’s event will be hosted by the Minister for Jobs, Innovation and Trade, the Hon Martin Pakula MP. Held at the stylish Peninsula in Docklands, the gala dinner will have the theme of Industrial Evolution. This year features two new categories: Leader in Innovative Product Development & Commercialisation; and Leader in Global Supply Chain Partnerships. With Austech and National Manufacturing Week taking place at Melbourne Convention & Exhibition Centre from 14 to 17 May, the dinner will be a great opportunity for businesses and individuals to connect with leaders across the manufacturing industry. Victoria’s manufacturing industry is exceptional in designing and making high-quality and globally competitive products. The awards will recognise the achievements and unparalleled capabilities of Victoria’s elite manufacturing…
Read More
April 11, 2019

Ultrathin graphene film offers new concept for solar energy

The 90-nanometre material is 1,000 times finer than a human hair and is able to rapidly heat up to 160 degrees Celsius under natural sunlight in an open environment. This new graphene-based material also opens new avenues in: Thermophotovoltaics (the direct conversion of heat to electricity). Solar seawater desalination. Infrared light source and heater. Optical components: modulators and interconnects for communication devices. Colour displays. It could even lead to the development of ‘invisible cloaking technology’ through the development of large-scale thin films enclosing the objects to be ‘hidden’. The researchers have developed a 2.5cm x 5cm working prototype to demonstrate the photo-thermal performance of the graphene-based metamaterial absorber. They have also proposed a scalable manufacturing strategy to fabricate the proposed graphene-based absorber at low cost. The research is published in Nature Photonics and has been funded by an Australian Research Council Discovery Project grant. “This is among many graphene innovations in our group,” says Professor Baohua Jia, Research Leader…
Read More
April 9, 2019

AUSTECH 2019 – Showcasing the entire Australian manufacturing ecosystem

The manufacturing industry – in Australia and worldwide – functions as a kind of ecosystem, where individual organisations exist within a network of interdependent relationships. Many OEMs are multinational corporations selling products to customers all over the world. However, most of them would struggle without the support of numerous smaller manufacturing businesses that form their supply chains. And neither the biggest OEM nor the smallest SME would retain their competitive edge without the latest advanced manufacturing equipment, provided by technology suppliers with the experience and expertise to fulfil their requirements. All these facets of the manufacturing ecosystem will be on display at Austech 2019. The participation of BAE Systems Australia and Volgren will provide a valuable insight into how companies like these operate and the opportunities that exist in their supply chains. “We’re very happy that BAE and Volgren have agreed to take part in Austech this year,” says…
Read More
April 4, 2019

Manufacturers’ Pavilion – Spotlight on Australian manufacturing

The Manufacturers’ Pavilion is a specially dedicated section of the Austech exhibition that spotlights Australia’s precision engineering and advanced manufacturing industry. Having first featured at Austech back in 2013, the Manufacturers’ Pavilion has grown steadily to become an integral part of the show, with more than 20 exhibitors already signed up to participate this year. “We’ve worked very hard over the years to make the Manufacturers’ Pavilion a key aspect of Austech, and it’s been really satisfying to see how it’s grown,” says Kim Banks, AMTIL’s Events Manager. “We’re picking up a real sense of excitement from among those manufacturing business that have booked their stands this year.” The Manufacturers’ Pavilion showcases the capabilities of Australian component manufacturers, precision engineering firms, toolmakers, advanced manufacturers and general engineering companies. The Pavilion will help exhibiting companies to promote their capabilities to an expected audience of more than 10,000 visitors, connecting with potential clients, partners, and other organisations such as government, research and training bodies. As well as a broad array of…
Read More