May 25, 2021

Dimac Tooling – Solutions to all workholding challenges

The company has been responsible for numerous workholding innovations that reduce costly changeover time, reduce operator workload and maximise productivity. One of the many benefits of using Lang Technik products is their patented Quick Point zero-point clamping system. This allows for a one-time installation – once the base plate is mounted and aligned to the machine tool table and the zero point is defined, workpieces and fixtures can be built quickly and accurately. “The zero-point system provides a huge boost to productivity, reducing changeover time from 1-2 hours to around five minutes,” says Paul Fowler, Managing Director of Dimac Tooling, Lang Technik’s agents for Australia and New Zealand. Two recent additions to Lang Technik’s respected Makro-Grip range of vices are the Makro-4 Grip and Makro-Grip Ultra. The Makro-4Grip allows Lang’s stamping technology to now be utilised for round parts. The stamping is a patented form-closure technology, which provides the highest holding power for five-face machining worldwide. Often referred to as pre-stamping, it…
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May 25, 2021

AMTIL announces themes for speaker program at Australian Manufacturing Week 2022

In addition to the country’s biggest manufacturing industry expo, AMW 2022 will feature several parallel events to complement the main event. Situated in the middle of the AMW exhibition, the Future Solutions Stage will feature a series of speakers sharing knowledge, expertise and insights. For each of the four days of AMW, the Future Solutions Stage will explore a specific theme. They are: Tuesday 8 March: Women in Manufacturing Wednesday 9 March: Unlimit3D – Unlocking Additive Technology Opportunities Thursday 10 March: Research & Innovation Friday 11 March: A Celebration of Australian Manufacturing The first day of AMW 2022 will coincide with International Women’s Day. To mark this the show will begin with a day-long celebration of the contribution made by women to Australian manufacturing, with the Future Solutions Stage featuring an all-female line-up of speakers from across the industry. The opening of AMW will also be preceded by a special Women in Manufacturing networking breakfast. “It’s a happy coincidence that next year’s show is opening…
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May 25, 2021

Federal support for Australian innovation

Over the last few years there has been a lot of angst with respect to uncertainties and potentially disadvantageous ‘proposed’ changes and cuts to funding of the R&D Tax Incentive (RDTI). The 2020-21 Federal Budget provided R&D companies with long awaited clarity on the RDTI changes, while this year’s Budget further enhanced Australia’s innovation ecosystem by announcing the introduction of a new Patent Box scheme to encourage commercialisation of Australian IP. Below we provide a brief refresher of the new RDTI laws set to take effect from 1 July 2021 and a summary of the new Patent Box scheme, set to commence from 1 July 2022. R&D Tax Incentive The 2020-2021 Federal Budget provided much needed relief for companies involved in undertaking R&D, with confirmation that the previously proposed $2bn cuts to the RDTI were off the table, that there would be no rate cuts for most claimants and no refund caps. The new laws…
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May 25, 2021

Seco: Duratomic range gets three new grades

Among other things, the new TM grades offer customers used-edge detection technology, resulting in increased productivity. More than a decade ago, Seco’s research & development (R&D) specialists realised that nanoscience could be harnessed to develop highly sophisticated coatings that offered thermal and chemical resistance, which could be extremely strong and durable, and which could be designed at an atomically thin level. The result of their work was a patented insert coating technology that brought a combination of wear resistance and edge toughness to maximise insert grades in the prevention of cracks and breakage. They called it Duratomic. In this, the very first development of Duratomic in 2006, Seco R&D addressed the texturing of atomic layers in critical parts of the coating. “There are different ways to manipulate the various parts of the coating, and different translations of upper, bottom and center layers for various usages,” explains Mikael Lindholm, Product Manager, General ISO Turning at Seco Tools. “Knowing when and how to do it is what would I call the essence…
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May 20, 2021

New Zealand Tube Mills invests in success with TRUMPF laser

AMT: How long has NZTM been in business? Terry Carter: New Zealand Tube Mills stared in 1938. Originally, we were focused on producing truck rear-vision mirrors and pram wheels. The production of steel tubing and car exhaust systems followed soon after and took us down the path we are today. During and following the Second World War there was a shortage of materials, which prompted the company to design and build tube mills capable of producing tubular steel using oxy-acetylene welding. Today, we focus on manufacturing precision carbon tube and an extensive range of stainless architectural food and beverage tube. Our primary industry these days is horticulture and viticulture – with tubular steel trellising solutions. Export sales have increased steadily over the last three years, from 17% to over 35%. In addition to New Zealand, we sell into Australia and the USA. We also made sales to parts of Europe…
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May 20, 2021

Return to normal, or thrive in COVID normal?

There is little doubt that the COVID-19 pandemic has forever changed the way in which businesses interact with customers, suppliers, and advisors. Although each state has experienced varying degrees of uncertainty, all have shared the need to be better positioned to thrive in the new COVID normal. Through lockdowns, delays in supply-chains, zoom meetings, and disruptions to global trade and currencies, we now understand how important it is to have solid foundations in every aspect of one’s business. Predominantly, these foundations can be best described as: Supply Chain Management and IT Systems Marketing and Visibility Financial, Accounting, and Legal advice and advisors HR and Staff Management By focusing on these four areas of a business, one can expect to identify areas in which the effects of the pandemic have highlighted the need to change how they are managed and operated. The following paragraphs will provide a brief overview of how you can thrive in the new COVID normal. Supply chain and inventory management A business’ performance during the pandemic can almost…
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May 18, 2021

Toolcraft acquires new COORD3 CMM amid defence growth

Founded in 1979, Toolcraft is a leading manufacturing and technology development company based in Holden Hill. The 100% Australian-owned company has supplied precision components and assemblies to the defence, aviation, space, hypersonics, electronics, medical and renewable energy industries for more than 40 years. As a top tier aerospace company, Toolcraft partners with world-leading businesses to design, engineer and manufacture advanced products, systems, and technologies. Toolcraft is an approved supplier for DST Group and many defence Prime contractors, including BAE Systems, Raytheon, Lockheed Martin, Thales and Rheinmetall. With a quality management system accredited to AS9100D + ISO9001 and capabilities extending from bespoke one-off parts to mass production of full-component assemblies, Toolcraft is equipped for any challenge. The company recently established Toolcraft Defence Technologies Pty Ltd to build internal R&D capability for advanced mechanical systems, focusing on energy, hypersonics and laser integration technologies. In 2020, Toolcraft decided to invest in a new five-axis CMM, not only to enhance its metrology capability, but to increase its capacity…
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May 13, 2021

Paint automation delivers efficiency gains in defence

Efficiency programs are commonplace in manufacturing and sustainment programs, particularly in the defence forces and supporting industries. The aim is to produce savings which could be redirected into other priority areas, such as purchasing new equipment or supporting ongoing operations. Understandably, it is extremely worthwhile to seek ways to make infinitesimal gains, even outside those obvious areas where ‘low hanging fruit’ paybacks have already been made, in order to streamline maintenance procedures. One of the relatively under-explored areas where investment in automation can provide tangible value for money through potential reductions in costs is in paint processing and the rework of parts and capital equipment. When considering automation, there are some obvious savings in labour and material usage, but digging deeper, there are a myriad opportunities for a significant return on investment that may not be apparent to those who haven’t worked with robotic paint application equipment before. These improvements include transfer efficiency gains, removal of operators from potentially hazardous environments, a reduction…
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May 13, 2021

New research shows surge in support for Australian-made

Michele Levine, Chief Executive Officer of Roy Morgan, said Australian-made goods enjoyed an outpouring of support in 2020 as international travel was restricted. “Australian-made products have experienced a surge in support during 2020 with a large majority of 93% of Australians more likely to buy a product that is ‘made in Australia’, up 6% points from 2019,” said Levine. “Less than 1% of Australians say they are less likely to buy a product that is ‘made in Australia’ unchanged on a year ago. “The closure of international borders and restrictions on travel around the world appears to have helped increase support for Australian-made goods. Although the preference for Australian-made goods is very high across all age groups, it is Baby Boomers (96%) and Generation X (94%) who are even more likely to prefer Australian-made products than other generations.” Australian Made Chief Executive Ben Lazzaro said Roy Morgan’s latest research comes as…
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May 11, 2021

Managing contract risk in a COVID climate

While your options to revisit pre-existing contracts with a view to ‘COVID normal’ may be limited, learnings from the last year can and should be put to use when negotiating future dealings. Ensuring that contracts are negotiated and drafted to account for the impacts of a global event like a pandemic should be standard practice. Whatever form the contract takes – “standard form”, longstanding in use on successive transactions, bespoke subcontract or supply agreement – it should be vetted to allow for all potential COVID-19 impacts. Indeed, at the time of writing (February 2021), Victorian businesses have just emerged from a snap five-day lockdown. The need to address these types of risks remains ever-present. Courts and tribunals generally will not interfere with otherwise clear contractual terms, even if the agreement places one party in a far more commercially or legally onerous position than the other. At its most fundamental, this means the objective remains: Preserving the…
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May 11, 2021

Thales successfully test fires Australian-made rocket motor

Manufactured in Mulwala, New South Wales, the Jones rocket motor was co-designed with Southern Launch, an innovative Australian SME that provides launch services, bespoke rocket subsystems and operates the Koonibba Test Range, Australia’s first licenced launch site for overland suborbital rocket testing. Dion Habner, Managing Director of Australia Munitions, said the rocket motor firing was a core risk mitigation step in a joint program with Southern Launch to expand Australia’s sovereign guided weapons manufacturing capability. “This represents a critical milestone in the return to routine rocket motor manufacturing at the Mulwala Munitions facility,” said Habner. “In the late 1990s advanced warhead and rocket motor facilities were established at Mulwala and since then advanced warheads, military rocket motors and ignition systems have been safely manufactured on site. “Every day, high explosives and propellants are produced for systems used by Australian and allied forces, including the explosive effectors for GBU-12 aerial laser-guided bombs. Testing activities are a routine part of operations in Australia’s…
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May 6, 2021

PRP Manufacturing – Three decades of innovation and progress

Based in Dudley Park, in Adelaide’s north-west suburbs, PRP Manufacturing plans to hold a celebration event around June to mark the company’s 30th year in business. Loyal customers who have been buying its products since the company first started will be VIP guests at the event, and PRP’s founder, owner and Director Steve Sernecki is keen to catch up with several long-term clients. He mentions Ken and Christine Bridges, who own B&R Enclosures, a designer and manufacturer of electrical enclosures headquartered in Queensland, with distribution centres worldwide. “When I first started the business, I asked Christine if B&R would support my new venture,” recalls Steve. “She said yes, and B&R Enclosures has stayed loyal to us for 30 years. We have been supplying them with thousands of gaskets for their electrical enclosures over that time.” Another company that has been a customer since the very start is Philmac Pty Ltd. The…
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May 6, 2021

New high-tech precision machinery boosts capability at Norman G Clark

Having celebrated its centennial year in 2019, Norman G Clark remains a proudly Australian, family-owned company. Considered one of this country’s most diversified manufacturing and supply businesses, it services industries such as mining, heavy vehicles, off-road vehicle, defence, power generation, food, packaging, paper, forestry and other associated industries. The cornerstone of the business rests on a licencing agreement granted to the company in 1963 by the original Horton Enterprise to manufacture Horton fan clutches and Nexen Air Champ industrial clutches, brakes and tension control equipment. The company also distributes an exhaustive range of industrial and off-road equipment from principles based in USA and Europe. Norman G Clark is an OEM supplier to all of Australia’s heavy transport manufacturers and to the defence industry. The company’s general engineering capabilities, which encompass CNC turning, milling and drilling, as well as design and fabrication to customers’ specifications. The new CNC machine cell incorporates an Okuma Multus B300II Wx900 with an OSP-P300SA Control, a gear-cutting package, a workpiece gauging station, and a Fanuc M710iC/45M…
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