April 11, 2019

Multicam – Sponsoring our future engineers

Multicam has a long association with schools, colleges, universities and trade training facilities throughout Australia, and it was especially pleasing for them to see these talented young ladies taking on engineering and manufacturing subjects in what are primarily male-dominated vocations. During the sponsorship presentation, Stephen Heusz, from Multicam’s head office in Newcastle, New South Wales (NSW), was given an extensive tour of the Impro Racing team’s facilities and an in-depth explanation of the teams’ efforts and goals. The F1 in Schools challenge is the world’s largest secondary school STEM competition where teams design, manufacture and race miniature F1 racing cars over a fixed distance. The cars are conceived and designed using industry standard CAD/CAM software and produced using CNC machinery. Once designed and software tested to satisfaction, the students then machine the car body, 3D print…
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April 11, 2019

Ultrathin graphene film offers new concept for solar energy

The 90-nanometre material is 1,000 times finer than a human hair and is able to rapidly heat up to 160 degrees Celsius under natural sunlight in an open environment. This new graphene-based material also opens new avenues in: Thermophotovoltaics (the direct conversion of heat to electricity). Solar seawater desalination. Infrared light source and heater. Optical components: modulators and interconnects for communication devices. Colour displays. It could even lead to the development of ‘invisible cloaking technology’ through the development of large-scale thin films enclosing the objects to be ‘hidden’. The researchers have developed a 2.5cm x 5cm working prototype to demonstrate the photo-thermal performance of the graphene-based metamaterial absorber. They have also proposed a scalable manufacturing strategy to fabricate the proposed graphene-based absorber at low cost. The research is published in Nature Photonics and has been funded by an Australian Research Council Discovery Project grant. “This is among many graphene innovations in our group,” says Professor Baohua Jia, Research Leader…
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April 9, 2019

AUSTECH 2019 – Showcasing the entire Australian manufacturing ecosystem

The manufacturing industry – in Australia and worldwide – functions as a kind of ecosystem, where individual organisations exist within a network of interdependent relationships. Many OEMs are multinational corporations selling products to customers all over the world. However, most of them would struggle without the support of numerous smaller manufacturing businesses that form their supply chains. And neither the biggest OEM nor the smallest SME would retain their competitive edge without the latest advanced manufacturing equipment, provided by technology suppliers with the experience and expertise to fulfil their requirements. All these facets of the manufacturing ecosystem will be on display at Austech 2019. The participation of BAE Systems Australia and Volgren will provide a valuable insight into how companies like these operate and the opportunities that exist in their supply chains. “We’re very happy that BAE and Volgren have agreed to take part in Austech this year,” says…
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April 4, 2019

Manufacturers’ Pavilion – Spotlight on Australian manufacturing

The Manufacturers’ Pavilion is a specially dedicated section of the Austech exhibition that spotlights Australia’s precision engineering and advanced manufacturing industry. Having first featured at Austech back in 2013, the Manufacturers’ Pavilion has grown steadily to become an integral part of the show, with more than 20 exhibitors already signed up to participate this year. “We’ve worked very hard over the years to make the Manufacturers’ Pavilion a key aspect of Austech, and it’s been really satisfying to see how it’s grown,” says Kim Banks, AMTIL’s Events Manager. “We’re picking up a real sense of excitement from among those manufacturing business that have booked their stands this year.” The Manufacturers’ Pavilion showcases the capabilities of Australian component manufacturers, precision engineering firms, toolmakers, advanced manufacturers and general engineering companies. The Pavilion will help exhibiting companies to promote their capabilities to an expected audience of more than 10,000 visitors, connecting with potential clients, partners, and other organisations such as government, research and training bodies. As well as a broad array of…
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April 4, 2019

CSIRO’s Data61 expands robotics infrastructure

CSIRO’s Data61 is one of the global leaders in the field, with capabilities ranging from legged robots and 3D mapping through to unmanned aerial vehicles (UAVs) and unmanned ground vehicles (UGVs). Fred Pauling, Robotics and Autonomous Systems group leader at CSIRO’s Data61, said the 600sqm facility would enhance the group’s world-class research capabilities. “The new centre expands our research infrastructure to develop highly autonomous robotics systems that can interact safely and seamlessly with humans and other dynamic agents, in challenging indoor and outdoor environments,” Pauling said. “Our robots are already being used to safely inspect and create 3D maps of underground mines, monitor biodiversity in the Amazon Rainforest, and navigate difficult terrain in emergency situations.” One project being spearheaded by the centre is the testing of technology to rapidly map, navigate, and search underground environments as part of a three-year Subterranean Challenge funded by the US Defense Advanced Research Projects Agency (DARPA). The centre houses the biggest motion capture system…
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April 1, 2019

Australian PMI: Manufacturing recovery slows again in March

The Australian PMI has been stable or positive (readings above 50 points indicate expansion in activity, with the distance from 50 indicating the strength of the increase) since August 2016 (31 consecutive months), but its trend has suggested slowing growth rates since its recent peak in March 2018. Four of the seven activity indexes indicated expansion or stable conditions in March, with all indexes lower this month compared to February except for finished stocks (up 1.6 points to 46.1). Production (down 5.1 points to 52.8) and employment (down 1.1 points to 56.6) remained in positive territory, while the new orders index was stable (down 2.0 points to 50.0). There was a clear divergence among the six manufacturing sectors in March. Food & beverages (up 1.4 points to 59.0), chemicals (down 0.8 points to 51.3) and textiles, clothing, footwear, paper & printing (up 2.0 points to 57.7) expanded, while machinery & equipment (down 1.7 points to 46.1), metals…
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March 28, 2019

In one system, from a single source

Based in Reutlingen in south-west Germany, this manufacturer of high-precision machining centres and even more of their customers have already learned to appreciate the many advantages when it comes to installation, configuration, diagnostics and service. In B+W’s new MCC series, the company has used Safety over IO-Link from Balluff to integrate safety into the overall concept of IO-Link. This makes the processes simpler, more efficient, cost-effective and of course safer. Measuring 8 metres by 3 metres and 3.5 metres high, the MCC 630 exudes elegance and power, radiating a feeling of solid performance, precision and reliability within its compact dimensions. Not visible is the fact that this is a new series production machine with a complete set of possible uses. Nor is it obvious that behind the blue, grey and black facade of this machining centre is a modern control and safety concept from Balluff based on the digital IO-Link standard. With Safety over IO-Link from Balluff, the system has the world’s first simple-to-install and easy-to-retrofit IO-Link safety system on-board. The advantage: both Balluff safety components as well as…
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March 28, 2019

Birdstone delivers Schweppes redesign with 3D Systems prototyping services

As new private label products continue to proliferate in the beverages category, established brands like Schweppes are under increasing pressure to stay current in the eyes of the market. To refresh its image as an upper-mainstream option for mixers and sparkling beverages, Schweppes enlisted Birdstone, a Melbourne-based packaging agency to design a contemporary look for its sparkling waters and carbonated soft drinks. Schweppes products are offered in both glass and PET (polyethylene terephthalate) plastic bottles. For a comprehensive redesign and evaluation, Birdstone was tasked with generating design proposals and prototypes for each material option. To ensure both sets of prototypes convincingly represented their real-world counterparts, Birdstone collaborated with 3D Systems On Demand Manufacturing throughout the redesign, taking advantage of the service bureau’s deep manufacturing expertise and broad technology portfolio to quickly deliver high-quality, true-to-life prototypes to its client. Designing contemporary packaging across materials A packaging redesign is no small undertaking. Not only is a production overhaul typically required, and expensive, but it puts a brand’s visual identity on the line. Both Schweppes and…
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March 28, 2019

Marand partners with Vestas for Geelong wind turbine facility

The partnership will allow Vestas to bring its wind turbine assembly and testing capabilities to Victoria, thereby supporting and expanding the Victorian renewable energy sector. Located at the former Ford manufacturing site on the Princes Highway in Geelong, the facility is part of the Vestas Renewable Energy Hub, a multi-disciplinary industry development initiative designed to support the Victorian Renewable Energy Target and Victoria’s New Energy Technologies strategy. The facility will be responsible for making 4MW drivetrains and hubs and component testing for the Dundonnell Wind Farm and Berrybank Wind Farm projects, both of which were successful in the first auction under the Victorian Renewable Energy Target. The facility will also support future wind projects in Australia. “Vestas is committed to building new skills in the local workforce in Geelong, and with our wind turbine component assembly and testing capability, we are helping build on Geelong’s background as a heavy manufacturing hub and use that to establish a renewable energy hub”, said Clive Turton, Vestas Asia Pacific President. “In Marand,…
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March 21, 2019

Elphinstone looks to future with new investment

“The speed of the new machine is unbelievable with a time reduction of 1.5 hours on one complex part alone to just nine minutes fully finished,” said Jason Cameron, Production Manager at Elphinstone. “The new machine complements another recent Okuma machine, a CNC lathe model LB3000EX, also with Okuma’s own CNC OSP Control, allowing us to meet strong demand and drastically reduce production delays, and at the same time bringing work back in-house. The latest machine will also be used for fast prototyping and product development.” The Elphinstone story is a long one, commencing with Graeme Elphinstone moving from Burnie to Triabunna in 1971. Graeme had been a logger and started welding and chainsaw repairs before purchasing a two-hectare block of land in Triabunna and establishing Elphinstone Saw Centre. Graeme’s specialist knowledge of the logging industry led the company to import Australia’s first on-board weighing system fitted to a logging truck. Further developments followed, with a special folding pole tandem…
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March 21, 2019

ANCA collaboration brings efficiency gains for Fraisa

Fraisa is a family-owned business that offers its customers a complete range of solid round tools with endmills, drills and taps, with a full service offering encompassing logistics, customised tooling, regrinding and recycling of tools. Headquartered in Switzerland, Fraisa has a strong position in Europe and has entered the US and Chinese markets in the last ten years as it capitalises on a tap market predicted to reach $699m globally by 2020. “I think opportunities in the tool and cutter market are significant,” says Josef Maushart, CEO and President of Fraisa. “I expect a further growth of 2-3% a year and see especially high growth in solid round tools. To meet this demand, we are moving into a complete renewal of our tap production. “We knew that providing taps was a unique selling proposition for us as most of our competitors only manufacture endmills and drills. However, with high labour costs in Switzerland we needed to incorporate automation into the manufacturing process and that took us to the edge of technology as far as cutting…
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March 21, 2019

Henkel launches new materials and adhesive solutions for 3D printing

The materials were launched at Formnext 2018, the leading trade show for additive manufacturing technologies, in Frankfurt in November. Henkel was appearing at Formnext for the first time ever, presenting a variety of differentiated new engineering resin platforms: General Purpose, Flexible, High Temperature, Durable High Impact, Ultra Clear and Silicone Elastomeric. The company showcased its growing solution portfolio for end-to-end-processes. As an enabler for the resins, Henkel also introduced its new Loctite 3D Printer and equipment for functional prototyping applications at an entry-level. For small-run production and industrial manufacturing of final parts the company is collaborating with technology leaders such as HP and others. Henkel also launched its first General Bonding Kit for 3D Printing applications. The kit consists of Loctite 3D Printing Universal Bonder and the Loctite 3D Printing Instant Bonder, as well as activators, primers and cleaning products. The kit aims to easily support customers in bonding prototyping parts for the most-known 3D printing technologies. Henkel also offers bonding solutions for the industrial series production of 3D-printed parts.…
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March 14, 2019

Tools at the touch of a button

Konstantinos Bountolas, Product Data Solutions Manager at Walter, summarises the company’s data philosophy as follows: “Product data that is ready to use enables our users to find, choose and assemble tools more quickly when it comes to designing, planning, NC programming and purchasing, as well as on the shop floor.” Walter’s strategy of focusing on its customers is also geared towards the customers’ procurement preferences. “We leave it to our customers to choose where they would like to access the product data for our tools,” Bountolas explains. “Everyone has their own preferred channels for obtaining this data. All that matters is making sure that we provide our data exactly where our customers are looking for it.” Walter mainly relies on the “channels” of MachiningCloud, the e-catalogue for TDM, and Tools United. Walter on MachiningCloud Customers around the world can access more than 40,000 Walter tool elements on MachiningCloud.…
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