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The compact new DMU 50 3rd Generation sets new standards in five-sided to five-axis simultaneous machining. With its extended swivel range, more powerful spindle and an innovative cooling concept, the new machine guarantees a competitive edge in a multitude of branches. Its areas of application range from training to general mechanical engineering, jig construction, and applications in demanding branches such as the aerospace, medical and automotive industries. While developing the DMU 50 3rd Generation, DMG MORI has managed to harmonise the modern appearance of the design with user-friendly operation. For example, the large, smooth opening door to the work area, with a width of 876mm ensures unrestricted access from the front, even in combination with automation solutions. The table also has an ergonomic loading height of 800mm. The optimum accessibility of the DMU 50 3rd Generation even encompasses maintenance…

This interrelationship may be observed in metalworking. Over the last few years, leading-edge technology has resulted in multitasking machine tools and machining centers with impressive working possibilities. At the same time, this progress in machine tool engineering is significantly changing metal cutting technology. The advanced multifunctional machine tools increasingly widen the range of machining operations that can be performed. Technological processes developed for these machines are oriented to maximise machining operation for one-setup manufacturing, creating a new source for more accurate and productive manufacturing. Milling gears and splines is one of the operations suitable for performing on the new machines. Traditionally, gear (and spline) -making is a complicated process that involves milling, chamfering, grinding and other operations. With batch manufacturing, the majority is made on specific machines: for gear hobbing, gear shaving, gear grinding and so on. Developments in technology have changed the limits of hardness for cutting and considerably increased operational accuracy. This in turn has reduced abrasive machining in gear making…

Gihan is a futurist, conference speaker, author and consultant. His presentation will provide you a glimpse into what’s ahead and how you can become Fit for the Future, in both your professional and personal life. Take an inspiring, eye-opening, and engaging ride into the future to learn about the global megatrends shaping your industry, the mindset that helps you lead the change, and the skills you need to get things done in a fast-changing world. Gihan will discuss: the global megatrends shaping business and society; influence and power in the Age of Access; How change is the new normal; and how you can take more control of your own future. Also presenting will be William Buck's Dr Rita Choueiri, who will be talking about the R&D Tax Incentive. Rita will discuss go into detail on the scheme and its eligibility, shedding light on what sorts of business are eligible to claim. Following these presentations, AMTIL will be holding its Annual General Meeting. For more information about any of AMTIL’s upcoming events,…

The current run of expanding or stable conditions (21 months) for the Australian PMI is the longest since 2005, with the longest positive run being 50 continuous months from July 2001 to July 2005. Readings above 50 indicate expansion in activity, with the distance from 50 indicating the strength of the increase. Seven of the eight manufacturing sub-sectors expanded in June (according to trend data), with the textiles, clothing, furniture & ‘other’ manufacturing sub-sector’s stable conditions the only exception (down 1.0 point to 49.3). Sub-sectors providing manufactured goods for civil engineering, residential and commercial construction projects continue to report very strong levels of activity: petroleum, coal & chemicals (down 0.9 points to 62.3); metal products (down 1.8 points to 56.2); machinery & equipment (down 0.3 points to 58.9); and non-metallic minerals (down 0.4 points to 63.4). “Manufacturing production, employment, exports and sales were all higher in June, driving the Australian PMI to its longest run of expansion in well over a…

The cloud computing megatrend has been hard to miss for consumers or businesses. Cloud-enabled platforms have transformed everything from transportation to accommodation, and helped create some of the world’s most valuable companies. As a matter of fact, 1.65m business people rely on cloud data day in and day out. Adoption by enterprises has been swift. Technology research firm Gartner published a report in February predicting the pace of growth in public cloud services would reach its peak this year at 18%, with a total value of US$246.8bn. Companies were pursuing cloud strategies, said Gartner, due to the “multidimensional value of cloud services, including values such as agility, scalability, cost benefits, innovation and business growth ”. Despite these and other benefits, manufacturers appear to be slower adopters than those in other sectors. An Economist Intelligence Unit report published last year notes that “manufacturing appears to have something of a late…

Imagine the scenario: You own a small or medium-sized business. The business is stagnating because you don’t want to stop micromanaging. You have a team who can perform their roles, but you don’t believe you can depend upon anyone. You are mostly working in the business – not on it. As a result the business is not growing or realising its potential. You are in firefighting mode every day. The whole time is spent “managing” people, resources or urgent customer issues, which is frustrating. As a professional running the organisation, you hardly have time for your own projects that could help the organisation. You can grow fast as the market and the product you are in is in a growth phase. However, that growth needs managing and you are short of management resources. You need to hire managers but don’t know who to hire, what skillssets suit your organisation, or who will…

Proslab is a full service dental laboratory in Canterbury, Victoria. The company was founded more than 30 years ago and has always maintained a keen interest in cutting-edge technology. 15 years ago, Proslab became the first Australian dental laboratory to bring in CAD/CAM processes for metal frames for dentures. Before working with Renishaw, Proslab introduced a partially digital workflow, using 3D scanning and design tools to design dentures. Once designed in CAD, the dentures were printed in resin, then using traditional lost-wax casting were manufactured in cobalt chrome. It was this traditional, uncontrolled process that reduced the accuracy of the parts, despite careful design. Proslab turned to Renishaw to overcome issues with human error and accuracy by incorporating a state-of-the art AM 400 metal additive manufacturing machine. The challenge At Proslab, the lost-wax casting technique started with producing a CAD design of the denture, which was then printed in resin…

Sensor-based automated systems are becoming increasingly important for vehicles used in mining, civil engineering, agriculture and forestry, and with construction, municipal and special vehicles. One area where sensors are used is to provide reliable systems that detect the risk of a collision and warn the driver. The main driving force behind this development is the fact that a large number of collisions and accidents can be prevented if suitable technology is available to support the driver or machine operator. Active warning functions are not enough. The assistance system must also be able to distinguish between different objects depending on their importance for collision warning purposes. The particular challenges involved in these applications not only concern detecting and evaluating objects. The sensor solutions must also be designed to withstand the tough outdoor environments where the machines are used. The Visionary-B active driver assistance system developed by SICK meets all of these requirements. Visionary-B…

Machines, technologies and devices that make our lives simpler excite us all. Much of the time, what attracts us to them first is their functionality, but their simplicity often has us wondering why ‘someone’ hasn’t come up with ‘it’ before. The reality is, for every ‘hit’ that is created, there’s probably a heap of ‘misses’ that failed to see the light of day. An integral part of the procedure in developing the hits and minimising the misses is a process called prototyping. What we mean when we say ‘prototype’ A prototype is essentially a creation that is as close to the finished product as can be made. It’s an essential part of manufacturing that brings an idea to reality. At Integra, we find that customers love to see renders from computers, as well as artists’ impressions, but these are often created without the input of a product or industrial engineer. For us, prototyping is…

The Fipronil scandal originated in the Netherlands but had global effects. Around ten million tainted eggs were imported into Germany, with not only eggs themselves being contaminated, but also egg products such as sandwich fillers. One of the main concerns from the scandal was that authorities in the Netherlands had become aware of the illegal use of the insecticide Fipronil in November 2016, which is not fit for human consumption. Due to a series of administrative errors and a lack of collaboration between authorities, the European Commission’s Rapid Alert System for Food and Feed (RASFF), was not informed until July 2017, when the eggs were pulled from shelves across Europe. Another concern was that the two perpetrators of the crime launched their product at a farming convention in March 2016, selling it as a miracle cure for lice infestation in chickens. When poultry farmers asked about the ingredients of the product,…

“However, there are signs the Australian manufacturing industry could be set for a comeback with manufacturing jobs increasing by 40,000 in the last 12 months,” says Greg O’Loan, Regional Vice President, ANZ for Epicor Software. “This suggests Australian manufacturers have found new ways to compete and prove their relevance.” The most successful manufacturers tend to concentrate their efforts in three key areas: Production planning and scheduling Manufacturers must first plan what products need to be produced to satisfy existing orders, then when these products can be made. There are four ways manufacturers can maximise production: Define existing capability for production: A realistic assessment of production capacity includes factors such as the availability of machine time, the flexibility of the various types of machines for different tasks, and the availability of skilled labour within the organisation. Improve accuracy of production scheduling: Organisations must continuously refine both manufacturing processes and…

Cutting tools are by their nature consumable; they wear until they are no longer effective. A traditional approach to metalcutting tool management employs wear analysis alone, focused on manipulating tool materials, geometries and application parameters to improve part output and tool life in a selected operation. Maximising the efficiency of a facility’s manufacturing process, however, involves consideration of a broad range of factors in addition to tool wear. It is essential to examine tool wear – or more broadly, tool deterioration – in light of the overall or “global” manufacturing process. Global Tool Deterioration Analysis (GTDA) goes beyond basic measurement of tool wear to include tooling-related considerations such as time spent in tool manipulation, problems other than wear, production economics, shop organisation, personnel attitudes and assumptions, value stream management, and total manufacturing costs. GTDA is based on regular evaluation of a…

The theme for this year’s AMTIL National Conference will be ‘Strategies for Manufacturing Resilience and Growth’. The one-day event will take participants on a learning journey that will help them build resilience in their business, look outside their traditional avenues for opportunities for growth, and inspire them to think outside the square. AMTIL has already secured an impressive line-up of speakers. The opening keynote will be given by Dr Jens Goennemann, Managing Director of the Advanced Manufacturing Growth Centre (AMGC), while later in the day Claire Madden, founder and director of Hello Clarity, will offer her insights on ‘Creating an Engaging Culture’. For the closing address, iconic athlete Deanna Blegg will be discussing ‘Personal Resilience’, and the incredible adversity she has dealt with and triumphed over in her life so far. Expert speakers Among the other highlights of the speaker program, Gary Bertwhistle will open up proceedings after lunch with the question ‘Who Stole My Mojo?’ Gary is a pioneer in creative and innovative…