February 21, 2023
Already the demand for lightweight components is increasing in automotive engineering, aerospace technology, even pipeline construction. In addition to aluminium, fibre-reinforced plastics are primarily used. Significant growth in fibre-reinforced plastics is evident, as it is 25% lighter than aluminium, and up to 60 to 70% less weight compared to steel. The typical manufacturing process for plastics is processing of tapes. Laser-assisted tape winding and laser-assisted tape placement using thermoplastic pre-impregnated tapes with a laser heat source enables a very high-quality end product in one single process. Light weight parts in different shapes that can be layered are 2D panels and 3D parts, pressure valves and pipes. Tape placement is used on 2D and 3D parts while tape winding is used for tubes and vessels. The thermoplastic tapes are reinforced endless fibres of carbon, glass or aramid ready to be used on a range of products. In tape laying, the tapes are pulled off the roll using a feed unit, deposited…
February 20, 2023
Global engineering giant Norgren is set to revolutionise traditional workholding in Australia with the introduction of Adaptix, the latest in breakthrough engineering designed to transform the way you hold and grip parts in your milling machine. “Accuracy and repeatability are key elements to the manufacturing process that require the constant evolution of workholding techniques, strategies and tools. In order to keep up with ever-increasing demand and Industry 4.0, the market is in need of good workholding solutions to make machining easier and more profitable,” Andrew Gault, Business Unit Manager (Transportation & Industrial Automation) ANZ said. Norgren has a proud history of creating innovative engineering solutions in precise motion control and fluid technology, collaborating with customers across more than 50 countries in critical areas such as Factory Automation, Material Handling, Rail, Energy, Process Control, Life Science and Commercial Vehicles. From improving speed, productivity, reliability and efficiency of equipment, to generating significant energy and cost savings, or lowering total cost of ownership across many industries, Norgren’s high-quality solutions are designed to help customers pursue progress, achieve new goals and overcome problems. “Norgren is at the forefront of delivering…
February 17, 2023
Cutting-edge Australian 3D printing building and construction company, Luyten, has launched the world's largest mobile 3D smart AI-powered concrete printer for the building and construction industry. Aptly titled, the Platypus X12, to reflect its Australian design and tech heritage, the printer is already being hailed a global success story as construction firms across the world place orders to accelerate build schedules and revolutionise delivery capabilities. The newly launched printer is the first of its kind in Australia, the southern hemisphere and the largest worldwide. The Luyten Platypus series is the world’s leading range of 3D concrete printers and the ultimate field and factory-ready printing system for high-quality finished products and architectural designs that demand something more. According to Ahmed Mahil, cofounder and CEO of Luyten, the all-new Luyten Platypus X12 is built with high mobility and accuracy in mind and is big enough to build large-scale structures in one go. “It is the most sophisticated mobile 3D concrete printer in the world. In designing the printer, we focused on cutting-edge tech and useability to ensure the printer…
February 16, 2023
Established in 1940, Grantek delivers a wide variety of services and products including manufacturing advanced special parts for industrial applications, reverse engineering, laser engraving, mechanical processing, wire spark, 3D printing, construction and more. For the seven-strong company based in Fagersta, Sweden, investing in its first robot has been a success. "This investment has helped us to greatly enhance our capabilities as a company. We can process more orders for more customers and make full use of the hours available in a day, including producing around the clock if necessary. Now we get requests that we have never had before, so the robot has increased our competitiveness considerably,” says Kjell Granqvist, CEO Grantek. Grantek uses an ABB FlexLoader SC 6000, a turnkey solution that has been designed to ensure that the items that are fed from the production line are ready to be packaged and delivered to the customer. This standard cell contains an ABB IRB 4600 robot, which uses ABB’s FlexLoader Vision software to enable fast and simple teaching of new objects and materials to provide maximum flexibility. In developing…
February 15, 2023
FOBA has developed a 532 nanometers wavelength green laser marking system that offers new possibilities for industrial direct part marking. Supplemented by FOBA’s comprehensive marking workflow, the low-heat laser applies perfect marks on materials with extraordinary absorption properties. Such materials include white, transparent, or red plastics as well as highly reflective metals. The green laser completes the range of laser wavelengths in FOBA’s portfolio of marking systems. A significant increase in marking speed and marking quality on previously insufficiently markable materials are the main benefits of FOBA’s green laser. Affected materials include special plastics like UHMWPE, HDPE or PMMA for which additives might no longer be necessary, as well as glass or shiny substrates. Compared to other laser types like UV or fiber, the green laser shows better marking results while achieving superior marking speeds. The application of the green laser marker can be facilitated using FOBA’s proven laser marking workflow with camera and mark alignment software. “The optical part inspection and validation of marked contents as well as the automated and precise positioning of the laser mark have long been valued by…
February 14, 2023
EMVision, a medical device company focused on the development and commercialisation of medical imaging technology, is pleased to advise that it has successfully achieved an important milestone for the Company’s First Responder (2nd Gen) device under the Commonwealth of Australia Medical Research Future Fund (MRFF) program in partnership with the Australian Stroke Alliance (ASA). Achievement of this milestone has resulted in EMVision receiving a $600,000 milestone payment from the ASA under the program. The Milestone activities have focused on extensive end-user requirements gathering, with workshops held with VIC Ambulance, NSW Ambulance and the Royal Flying Doctor Service, among others, to ensure that the device being developed is fit for purpose, easy to operate and can integrate seamlessly into clinical workflows. Alongside these activities, an advanced concept for the 2nd Gen device has progressed positively. Leveraging the core technology from EMVision’s 1st Gen in-hospital bedside scanner, the 2nd Gen first responder scanners’ proposed design includes a new hybrid antenna array, proprietary coupling cap and integrated neck, head and shoulder support. An initial prototype of the array is targeted for later this year. The…
February 11, 2023
Set-up times are the pain point of every workshop. Modern machine shops need to stay competitive by utilising products that increase efficiency. 5th Axis is leading the way in their fully integrated line of workholding solutions. It's important to consider when purchasing zero-point work holding systems these three factors. The zero-point workholding systems: Will not be made redundant if a machine shop chooses to robotically automate their production. Is modular enough to accommodate many different styles of fixturing (vices, chucks, tombstones, and jigs). It can adapt to holding a high density of components. The 5th Axis work holding system utilises the same components throughout its entire product range allowing users to expand as needed. When a customer is ready to automate, a readymade ‘cleat’ can be fixed to existing vices/fixtures to accommodate a robotic gripper and pneumatic base. It uses the same stud pattern mounted to the machine eliminating the need to purchase a new system. MSC Moto started back in 1995 when Mark Cumming offered to make a motorcycle steering damper for a friend and was told it would be too challenging. Since…
February 10, 2023
Pemamek Oy and Pemamek LLC have introduced the Skyhook Pro Intelligent Positioners building upon their proven Skymaster Pro positioning technology. Controlled by an RC32H-wired remote control and intelligent software, the Skyhook Pro positioners can work with heavy loads of up to 15 tons. The ability to pre-program and modify movements as needed has eliminated the need for clamping and increased productivity by 70%. They can also be rotated +/-180 degrees for optimal positioning. Additionally, because the programs are generated ahead of time by more experienced welders, those new to the trade can continue operations for optimal working cycles using just the remote control and a pedal. This also provides for safer operation. The Skyhook Pro positioners require virtually no installation, requiring just a few fasteners and cables. Inside an electrical cabinet on the backside of the positioner contains a proprietary communication system connected by Wi-Fi technology to mobile phones, tablets and laptops for programming, diagnostics, and maintenance schedules, providing a vehicle for importing or exporting work cycle information to other Skyhook machines. They are easily integrated with Pema Column and Booms…
February 7, 2023
Paradigm shifts in technology are something that Vollmer has kept abreast of since the company’s beginnings in 1909. With saw blade production and servicing instilled in the very DNA of Vollmer, the Biberach manufacturer has been the industry benchmark for generations. To retain its industry-leading position, Vollmer has now introduced its next generation of saw blade sharpening and servicing machines, the CS860 and CSF860. To celebrate the launch of the latest generation machines, Vollmer’s Product Manager Thomas Wenger discusses the new CSF860 technology for side grinding saw blades in more detail. “The CHD and CHF machines were based on a completely different construction to our new technology,” explains Wenger. “The CHF side grinding machine was designed in 2000 and we evolved this machine until we reached the limit of what could be achieved with the existing construction. Now, with a new foundation, new drives and software technology – we can add new benefits for our customers.” With a new foundation, construction, frame, software and hardware – the new CSF860 is an entirely different machine from its predecessor, the CHF270. As with all machines…
February 7, 2023
Engineers at RMIT University have developed a method to use disposable personal protective equipment (PPE) to make concrete stronger, providing an innovative way to significantly reduce pandemic-generated waste. The RMIT team is the first to investigate the feasibility of recycling three key types of PPE – isolation gowns, face masks and rubber gloves – into concrete. Published in the journals Case Studies in Construction Materials, Science of the Total Environment and Journal of Cleaner Production, the studies by RMIT School of Engineering researchers demonstrate the potential for PPE to be used as reinforcement materials in structural concrete. The studies found that shredded PPE could increase the strength of concrete by up to 22% and improve resistance to cracking. The RMIT School of Engineering team’s industry partner, Casafico Pty Ltd, is planning to use these research findings in a field project. Since the start of the COVID-19 pandemic, an estimated 54,000 tonnes of PPE waste has been produced on average globally each day. About 129bn disposable face masks are used and discarded around the world every month. First author, PhD researcher Shannon Kilmartin-Lynch,…
February 7, 2023
Continental ContiRe.Tex technology, an industry-first for the tyre market, received the prestigious Good Design Awards Winner accolade in the Engineering Design category in recognition for outstanding design and innovation. The technology uses a sustainably sourced superior material to completely replace the need for conventional polyester. Together with fibre specialist and textile manufacturer OTIZ, Continental Tyres developed a special technology to recycle PET bottles without the intermediate chemical steps previously needed, making the polyester yarn functional for the heavy mechanical demands of tyres. The Good Design Awards are the highest honour for design and innovation in the country and reward projects across eleven design disciplines covering more than 30 categories and sub-categories. The Australian Good Design Awards, the country’s oldest and most prestigious international awards, date back to 1958 in celebrating the best new products and services on Australian and international markets. Projects recognised with an Australian Good Design Award demonstrate excellence in professional design and highlight the impact a design-led approach has on business success, social and environmental outcomes. “We are pleased to share that Continental Tyres contribution…
February 7, 2023
TRUMPF has showcased a range of solutions to make sheet-metal fabrication more sustainable at this year’s European trade fairs, 33BIMU and EuroBLECH. The high-tech company aims to leverage its position as a solution provider to help customers make their factories more competitive and eco-friendlier. “Our customers have seen huge increases in the cost of production due to higher energy prices. Our technologies reduce the use of energy-intensive materials and are less power-hungry overall. By offering more sustainable and lower-carbon methods of sheet metal fabrication, we can help companies fight more effectively against climate change and slash the cost of materials and manufacturing,” says Stephan Mayer, CEO of Machine Tools at TRUMPF. The solutions TRUMPF presented at EuroBLECH include its new ‘Eco Cooler’ system that controls the temperature of laser-cutting machines using pure water instead of chemical refrigerants. This novel cooling solution uses 80% less energy than conventional systems and is 100% non-polluting. Digitalisation and automation still driving the future of the industry TRUMPF continued to expand its market-leading position as a premier supplier and user of digitally connected sheet-metal fabrication solutions. “Digitalization and automation…
February 3, 2023
ANCA Machine Tools has been servicing customers manufacturing precision cutting tools and components across a diverse range of industries around the globe, including automotive, aerospace, electronics, and medical, for nearly 50 years. Founded by Pat Boland and Pat McCluskey 48 years ago in Melbourne, ANCA Motion Tools has grown into a truly global organisation with manufacturing sites and branch offices in all the major continents. Today, ANCA Machine Tools (hereafter referred to as AMT) is a market leader in quality CNC grinding machines. AMT’s success results from its continuous development of cutting-edge technology and a focus on innovation. Continuing in that tradition, AMT launched several new machines during the past eight years, aiming to strengthen the value proposition they offer customers. Significant inclusion to their range is the FX Linear and MX Linear machines. Both machines are powered by LinX® Linear Motor (International Patent Pending) developed by ANCA Motion, a sister company of AMT. Before FX Linear and MX Linear machines, AMT had been silent observers of linear motor technology for many years. “AMT was aware of the benefits that linear motors can bring.…
