July 14, 2023

ElectraLith membrane

Monash University startup ElectraLith is building an extraction system to filter Lithium from brine using a polymer-ceramic composite membrane, allowing the critical mineral to be extracted from salt lakes, mine tailings, and other brine solutions using small amounts of solar-generated electricity without added chemicals or water. Harnessing the power of cutting-edge electro-filtration membrane technology, ElectraLith seeks to usher in a new era of lithium extraction, propelling the battery market into a cleaner, cheaper, and faster future. At the forefront of this groundbreaking technology is Professor Huanting Wang. An Australian Laureate Fellow and the Director of the ARC Research Hub for Energy-efficient Separation at Monash University's Department of Chemical and Biological Engineering. His pioneering work in nanostructure membranes has paved the way for ElectraLith's game-changing technology. “Current lithium extraction methods involve either roasting hard rock at high temperature and dissolving it with hot sulfuric acid or evaporating brines in a solar pond, both of which use chemicals to precipitate lithium out. It is time-consuming, disruptive, expensive, and wasteful. My research in nanostructure membranes is all about efficiency and ingenuity to make the most…
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July 10, 2023

Boxers off to Europe

Prime Minister Anthony Albanese has confirmed that Australia will export 100 Boxer armoured fighting vehicles to Germany, according to reports. The value to the economy is more than $1bn, making it one of the largest defence export deals in history. The vehicles, to be manufactured by Rheinmetall Defence Australia at its Military Vehicle Centre of Excellence in Brisbane, are eight-by-eight-wheeled, all-terrain, Combat Reconnaissance Vehicles (CRV). The Minister for Defence Industry, Pat Conroy and his German counterpart, the Parliamentary State Secretary to the Federal Minister of Defence Thomas Hitschler signed a Letter of Cooperation in March this year and began formal negotiations to manufacture and export the vehicles. Delivery is scheduled to begin in 2025. The sale was confirmed as Albanese landed in Europe enroute to the NATO summit as reported by AP. “This will increase our defence capability and boost our economy, this is a great outcome,” Albanese is quoted when asked during a brief doorstop. “And it’s the first outcome of quite a few that we have ready to announce tomorrow with our friends here in Germany.” The “schwerer Waffenträger Infanterie” (sWaTrInf, for…
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June 29, 2023

Plastic and waste and Green Steel

Australia is one of the most wasteful developed nations, second only to the US in terms of per capita plastic bag consumption. On average, each Australian consumes over 24kg of plastic and uses over 230 plastic bags every year. In 2020, only 12% of the plastic waste was actually recycled and 81% went into landfills, with a lot of it ending up in waterways and the oceans. The 2021 National Plastics Plan (NPP) also says over one million tonnes of single-use plastics goes straight to landfill and about 130,000 tonnes of plastic leaches into Australian waterways and oceans every year. This is equivalent to 1,280 kg of plastic being dumped every hour in Australia’s ocean. National Geographic estimates there are 5.25 Trillion pieces of plastic debris in the ocean and of that mass, 269,000 tonnes float on the surface, while some four billion plastic microfibres per square kilometre litter the deep sea. Various waste technology solutions are emerging, and some behavioural changes are taking place, but is enough being done…
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June 23, 2023

Rockwell Plex

Plex, which Rockwell Automation acquired in 2021, is a Software as a Service (SaaS) Smart Manufacturing Platform that connects people, systems, machines, and supply chains. It is a digital system of record that automates business processes, tracks data from the shop floor to the top floor, and delivers analytics to improve visibility, quality, and control. Rockwell Automation recently released its 2023 State of Smart Manufacturing Report, which comprised data from thousands of manufacturers globally, including 75 in Australia. Rockwell found that more than 45% of Australian manufacturers say that they lack the innovation, skilled workforce, and technology to outpace the competition over the next 12 months. “Although smart manufacturing is key to Australia’s success, only 25% of the country’s manufacturing industry leaders said they were extremely familiar with the technologies,” said Anthony Wong, regional director – south pacific, Rockwell Automation. Plex opens up technologies to smaller players “Using Plex for food and beverage manufacturers and processors is like moving from DVDs to a streaming service. It opens up these technologies to smaller players, who don’t have to invest in large up-front costs. The good news is…
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June 20, 2023

Vaxxas patches

Vaxxas, a clinical-stage biotechnology company commercialising a needle-free vaccine patch platform, in partnership with the Queensland Government, today announced the opening of its global headquarters and state-of-the-art manufacturing facility in Brisbane. The custom-built 5,500m² Vaxxas Biomedical Facility is a first-of-its-kind manufacturing site designed to support the scale-up of Vaxxas’ needle-free vaccine technology platform, the high-density microarray patch (HD-MAP), for late-stage clinical trials and first commercial products. The Vaxxas Biomedical Facility is expected to support up to 200 local, skilled jobs and produce millions of vaccine patches per year once fully operational, contributing to Queensland’s local economy. The Queensland Government provided funding and operational support to Vaxxas in developing the site. Additional funding has been provided by the Australian Federal Government through its Modern Manufacturing Initiative to support the installation of specialised manufacturing infrastructure. Deputy Premier, Minister for State Development, Infrastructure, Local Government and Planning and Minister Assisting the Premier on Olympic and Paralympic Games Infrastructure, The Honourable Dr Steven Miles officiated the opening. “Queensland is fast shaping up as a global research and innovation hub thanks to the Palaszczuk Government’s investment in…
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June 14, 2023

MathsWorks with Universal Robots

MathWorks, the leading developer of mathematical computing software, joins the UR+ program, the industry’s largest and most comprehensive ecosystem of products certified to integrate seamlessly with cobots from Universal Robots (UR). MathWorks received the UR+ certification for MATLAB, a programming and numeric computing platform that provides software tools and algorithms for designing, simulating, testing and deploying robotics applications, including those for Universal Robots’ cobots. Robotics engineers use MATLAB for specialised or sophisticated cobot applications that are difficult to program using the UR teach pendant or graphical-based programming tools, including applications that incorporate machine learning, deep learning, computer vision, optimisation, sensor fusion, and advanced signal processing. MATLAB provides AI capabilities for cobots to move more efficiently and productively by perceiving dynamically changing workspaces and sophisticated robot algorithms. Engineers can verify their UR cobot applications by connecting MATLAB to URSim, simulation software for robot programs, or UR hardware. MATLAB support for Universal Robots is compatible with the entire e- and CB- series of Universal Robots. "We are delighted to welcome MathWorks to our UR+ solutions ecosystem and look forward to…
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June 13, 2023

Digital twins in automation

Manufacturing planning tools have come a long way and simulation, like digital twin technology, has come a long way. They provide manufacturers with more insight than ever before to help identify, plan, optimise, and seek approval for manufacturing projects. If manufacturers want to succeed, they need to evolve their manufacturing operations and management architecture to take advantage of digital twins. The power of these modern tools is endless. At Bosch Australia Manufacturing Solutions (BAMS) a digital twin is a physics-enabled virtual replica of a real machine that can be commissioned with the same controllers and the same programs as the real machine, communicating bi-directionally, in real-time, and vastly speeding up the development time and the quality of the final product. If a programmer plugs their PC into a machine in another room, obscured from view, they should not be able to tell whether they are plugged into the real system or the Digital Twin. The objectives of using digital twins at BAMS are to validate the complete machine (debug Robot, PLC, and HMI code) and connect all…
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June 13, 2023

WAU picks Stratasys FDM for 3D printing

Stratasys Ltd and Australia channel partner TCL Hofmann have announced that motorsports team Walkinshaw Andretti United (WAU) has selected Stratasys FDM® 3D printing technology to anchor its new additive manufacturing hub and has a new Stratasys Fortus® 450mc 3D printer. “Every second counts not only on the track but also in the workshop,” said Bruce Stewart, Team Principal at Walkinshaw Andretti United. “We use 3D printing to prototype and produce parts much faster than we could through traditional methods. At the same time, the high-performance standards of Stratasys industrial printers and materials mean these parts also perform exceptionally well, despite the extreme heat, dirt, and vibration that go with Supercars racing. As such, Stratasys and TCL Hofmann make great partners for our team.” WAU’s new Fortus450mc 3D printer is its second FDM printer from Stratasys. The industrial-grade printer accommodates more than two dozen materials, including those with flame-retardant properties, chemical resistance, and strength reinforced by carbon fiber. It provides best-in-class reliability and repeatability, making it ideal for applications such as manufacturing tooling and end-use parts. The 3D printers will be located…
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June 6, 2023

Demand for infrastructure

Australia and New Zealand will soon be facing a demand for infrastructure. According to Weld Australia, ANZ has a $237bn pipeline of infrastructure spend, and it is predicted that by 2030, Australia will be short 70,000 skilled welders to deliver the critical energy, defence, rail & infrastructure required to fuel this growth. Fabrication shop capacity restraints; issues resulting from supply chain shortages; competition from overseas; and declining profit margins are all contributing factors. Fabrication shops serving a number of industries are looking at robotic welding to help solve this challenge, and are searching for a path to automation. Before a fabrication shop can proceed on making a decision on an automation solution, fabrication shops need to examine key issues such as production mix, infrastructure needs, human resource requirements and ultimately, the return on investment. They need to choose pipe welding automation systems for their fabrication shops that will help them achieve consistent, high-quality welds, while increasing their shop productivity and helping them get ahead in an increasingly competitive market. “The fabrication shop owner should consider how they are going to win more projects…
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June 2, 2023

Capral creating Volgren buses

In the intensely competitive world of manufacturing, innovation is essential. Accordingly, Australia’s largest bus body manufacturer Volgren has made its name with innovative, sustainable and efficient public transport solutions. The company built its first bus in 1979 with the promise of creating a more reliable, comfortable and longer-lasting vehicle with lower operating costs than others then available. Today, Volgren designs, manufactures and assembles public transport buses of all types across multiple technologies, including zero-emission vehicles. Thanks to its 400-strong manufacturing, operations and aftersales support teams across NSW, Victoria, Queensland and WA, its bus bodies are close to 90% locally produced and offer the lowest lifetime cost of any bus in Australia. Since 2018 Volgren has delivered dozens of hybrid and electric buses to Australian operators and is now fast-tracking delivery of Australia’s first European hydrogen fuel cell buses. Volgren’s E-bus, the Optimus E-Bus, is one of its class’s lightest zero-emission bus bodies and operates successfully in Melbourne, Sydney, Brisbane and Perth. The body has been effectively engineered to suit multiple electric chassis and complies with Australia’s highest safety and flammability standards for buses. Although Volgren officially began…
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May 24, 2023

Oceania biofuels

The Queensland Government launched the State’s first Biofutures Roadmap and Action Plan back in 2016 to help establish Queensland as a world-leading and sustainable region for the Biofutures industry. Queensland has now signed an MoU with airline giant Qantas and Airbus to unlock the state’s potential to manufacture SAF in the local area of Gladstone, as part of that Roadmap. Qantas and Airbus have committed to investing a combined $307m to develop a local SAF industry and have lobbied the federal government to do more to create the necessary policy framework and incentives needed to properly boost investment. The Queensland biofuel refinery will be the first project funded under the joint partnership.  It is not lost on the QLD or Federal Government that Australia needs to substitute ethanol in fuel and offer significant tax breaks to renewable fuels if it wants to reach its international climate targets. Queensland has attracted Oceania Biofuels to Gladstone to establish Australia’s first commercial sustainable aviation fuel biorefinery. The $500m facility, is a significant step in growing the emerging biofutures industry and,…
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May 24, 2023

QUALICOAT accredited

Quality control is crucial to any manufacturing process, and for the surface finishing industry, this is no exception. A quality-controlled finishing process ensures the performance of the applied coatings or finishes to the surface material, ensuring aesthetic results are met, as well as achieving the highest durability and longevity. When it comes to powder coating – one of Australia’s most used surface finishes – QUALICOAT is the globally-recognised quality label for architectural powder coating; and we now have a QUALICOAT License applicator right here in Australia. After extensive audits of their powder coating process, DECO Australia has become the only accredited powder coater in Australia to hold the global QUALICOAT license. “This is a very important part of our value proposition to our customers,” said DECO General Manager Richard Hamber. “It is not just saying we have the best quality, we now have proof and independent certification that we have an unrivalled position in the market when it comes to providing the best quality powder coating.” To obtain a quality licence, powder coaters must undergo an audit of their processes from start…
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May 19, 2023

Luyten3D Alquist3D

World-leading Australian 3D printing technology company, Luyten 3D, has announced a groundbreaking partnership with Alquist 3D which will see Luyten 3D supplying its proprietary 3D concrete mix ‘Ultimatecrete’ to Alquist 3D for the building of houses and other dwellings in the United States and Canada. The partnership brings together two of the most progressive 3D printing businesses to accelerate the building of 3D homes and dwellings in the United States and Canada. Luyten 3D is an Australian company founded in 2020 that has rapidly forged a strong reputation for the design and manufacture of cutting-edge mobile AI-powered 3D concrete printers for the building and construction industry.  It has also developed the world’s leading concrete mix ‘Ultimatecrete’ for the industry capable of delivering fast-drying high strength eco-friendly concrete in the building of 3D structures.  Luyten 3D was the first company in Australia to introduce 3D printing robotics for the building and construction sector and the team has already achieved significant milestones including the building of the first 3D building code-compliant house in the southern hemisphere in Australia. Alquist 3D is a…
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