Product News

A course run by TAFE NSW Mt Druitt introducing participants to precision machining is being hailed as a success, having achieved a 90% employment rate with local Western Sydney manufacturing companies who supply a range of precision manufacturing parts including for satellites, medical devices and defence aircraft. Machine manufacturing is booming in Australia, the Government’s Labour Market Insights shows a projected increase of 10% of jobs to 2026.  Despite this, awareness of the opportunities available was not as high as demand. The Australian Manufacturing Technology Institute Limited (AMTIL) -  the peak national body in Australia representing the precision engineering and advanced manufacturing sector – set about bringing together industry and training experts to create solutions. “The role of the program, called Skill Up and Placement Program (SUPP), is simple.  In NSW, AMTIL approached TAFE NSW to pilot a course for people looking to explore new career paths and give them insight, training, and support to become a computerised machine operator,” said Greg Chalker, Corporate Services Manager for AMTIL. “Once the participants see what they can do,…

Hoffmann recently introduced the ZeroClamp zero-point clamping system. Designed to significantly reduce set-up times and increase machining efficiency, the patent-registered new system provides an effective route to producing more components, quicker and at a lower cost. Some features set this reliable and robust work-holding solution apart from other competitor systems. Using the face and taper HSK spindle tooling principle the ZeroClamp clamping pots can achieve a repeatability of +/- 2.5 microns, around ten times more accurate than existing systems. As the hollow, tapered-shank bolt is drawn into the clamping pot the elastic properties of the seating ring expand slightly, allowing the taper to locate positively and the faces of the pot and the pallet or raw material to engage and locate solidly. Subsequently, each fixing point has a break-out force of between 12.5kN and 60kN, depending on the clamping pot diameter. This principle also removes any machining-induced vibration, minimises all thermal effects and compensates for hole misalignments of up to +/-0.1mm as the tapers always compensate towards the centre of the clamping position. The tapered bolts are produced from case-hardened 42CrMO2 steel and are…

Based in Newcastle, the company was founded by Tim Lightfoot and Tony Brooks in January 2015. Tim’s existing business, Safety MITS, supplied maintenance equipment for the Mining, Earthmoving, Transportation and associated industries. Together they identified the need for durable trays, canopies, toolboxes and service bodies for four-wheel drive Utes that could stand up to the harsh abuse of work and mine sites. Initially starting off manufacturing custom-designed products, the company has evolved into developing a range of standard modular trays and canopies that would fit all popular Ute brands and models - with many optional accessories available to suit individual preferences and needs. This flexibility of the modular design extends to being able to remove the tray and canopy and transfer it to another vehicle at time of sale if required. A natural progression saw the company supplying the same high-quality products to the burgeoning recreational off-road 4x4 market and more recently the fleet/trade market…

After registering to visit AMW2024, you can log in and tap through to My Show Planner. The My Show Planner online tool has everything you need to make the most of your time at AMW2024 in Sydney. My Show Planner is the AMW2024 visitors-side view of Map Your Show. You can connect with Exhibitors online, set up appointments, and plan your time so you don’t miss a thing. There is exclusive content available to My Show Planner users, revealing details about exhibitors and their products. Listings include Featured Exhibitors, details, and bios of speakers at the Future Solutions Speaker Sessions, product and exhibitor category listings as well as exclusive exhibitor collateral. After picking all your must-see content at your online portal, you can then login and access them all using the AMW2024 App while out on the show floor. You can download the AMW2024 App via the links on the event website. Registrations are now open for Australian Manufacturing Week (AMW2024), held at the ICC in Darling Harbour in Sydney.…

John Hart’s Managing Director, Nicholas Rehfisch and General Manager – Global Solutions, Danny Flude recently visited Japan to accept the “Fanuc Robot Global Partner of the Year 2023 – Application Award”. The award was presented at a gala dinner in Tokyo which was attended by over 300 robotic automation integrators from around the world. As a second-time recipient of the award, it is the ultimate recognition of the capability and experience of the John Hart team behind the development of the Agile Flex series of machine tending products. This Application Award specifically recognises the world-class design of the Agile Flex robotic loading systems for CNC machine tools. A market-leading solution, Agile Flex delivers a simple-to-use, out-of-the-box solution to increase machine tool productivity and unmanned machining. The Agile Flex is marketed under the Agile Robotic Systems brand and is part of the John Hart group. It draws upon a heritage of more than 75 years in machine tools and over 40 years in robotic automation. The compact, easy-to-use, flexible and affordable Agile Flex enjoys a well-earned…

ClearVue Technologies, an Australian smart building materials company has received its first commercial order in the United States for supply of ClearVue’s clear solar glass solutions for greenhouses. The order valued at $252,000 has been placed by Greenhouse System USA Inc. of Watsonville, California. Operating for over 42 years, System USA is a leader in green housing solutions in the US and Canada. ClearVue’s single-glazing laminate will be seamlessly integrated into System USA’s existing greenhouse structure providing approximately 82kW of solar power and producing an estimated 107,000kWh per year. This clean, renewable power project will be eligible for incentives created by the Inflation Reduction Act lowering annual operating costs and reducing the facility’s carbon footprint. Importantly, this initiative uses ClearVue’s innovative single-glazing laminate developed by ClearVue in conjunction with research partner D2Solar in California since 2021. “Greenhouses have been an integral part of our strategy from day one as we understood the growing global need for renewable energy solutions for sustainable agriculture,” Martin Deil, Global CEO of ClearVue Technologies, said. “Importantly, this new order validates our strategy for targeting the US-protected…

Satellite communication (satcom) plays a vital role in our everyday lives and to industries such as aerospace, defence and telecommunications. One of the key components of satcom systems is the antenna reflector assembly which must be highly manoeuvrable for optimal continuous coverage. The next critical structural parts of the satcom system are the azimuth arms, which support the antenna load and enable 360-degree rotation with precise and rapid response manoeuvrability. Advanced Composite Structures Australia (ACS Australia), in partnership with EM Solutions, is leading the way in the development and series production of state-of-the-art carbon fibre composite azimuth arms for ship-borne satcom. The partnership between ACS Australia and EM Solutions is a testament to the strength and capabilities of Australian manufacturing and highlights the benefits of industrial collaboration in driving innovation in Australian industry. ACS Australia, based in Port Melbourne, specialises in the design, analysis, manufacture and repair of composite structures. “We are committed to delivering advanced composites technology to EM Solutions, helping develop the next generation of…

Considering the problems associated with some large-scale agribusiness practices like the inhumane treatment of animals, lower quality outputs, high-density pollution and staggering water and chemical needs, it's no wonder a return to artisanal subsistence farming seems so attractive. The bad news; it's impossible. Countries where it still proliferates have stagnant economies, and it doesn't offer the variety of output we need in human diets. A single industrialised world farmer produces more food with higher nutritional quality for more people per labour unit than several subsistence farmers. There just isn't enough arable land on Earth to feed eight billion people without the scale of factory farming, and if we want to address the negative impacts it can have on the climate and environment, the only thing that might save us is biotechnology. And one of the biggest problems to solve in growing and processing our food is methane. A third of all the methane we produce is from agriculture,…

Wabtec and its launch customer Roy Hill, a leading iron ore miner majority owned by Hancock Prospecting, have celebrated the debut of the FLXdrive battery locomotive, the world’s first 100% battery-powered, heavy-haul locomotive for mainline service. The ceremony unveiled the unique, striking, pink-coloured locomotive at Wabtec’s design and development centre in the USA state of Pennsylvania in front of employees, customer executives, and other officials. “This FLXdrive locomotive represents a major step in the journey to a low-to-zero-emission future in the rail industry,” said Rafael Santana, President & CEO of Wabtec. “The FLXdrive is driven from within by our battery technology. Roy Hill is an ideal customer to partner with given their leadership and excellent operational record.” Roy Hill’s FLXdrive battery-electric locomotive will feature an energy capacity of seven megawatt hours (MWh). Based on the route and company’s rail operations, the FLXdrive is anticipated to provide a double-digit percentage reduction in fuel costs and emissions per train. Once Wabtec completes the final battery installations and track testing, the locomotive will begin its 17,000-kilometre journey in 2024 for delivery to its…

Decades ago, Australia was known as the Innovation Nation. Then, the era of cheap off-shore production began. Now, we’re turning the page on a new chapter - one sparked by new technology, never before seen on local shores. Advanced Materials and Plastics lead for Sydney-based manufacturing distributor Innovync, Anthony Cruz, has his finger on the pulse of global manufacturing innovation. Innovync’s exclusive deal with Italian CNC leaders CMS is a gateway to some of the most interesting machines on the market – including the groundbreaking Kreator. Developed in collaboration with Germany’s Fraunhofer Institute, the large-format Screw Extrusion Additive Manufacturing (SEAM) technology merges with 5 axis CNC milling. A powerful fusion, to say the least. The potential for catalysing product innovation is enormous. Australia is about to receive one of its very own in the coming months. Purchased by a public facility to make prototyping in a test environment more accessible to manufacturers, the role of Australia's Kreator is to realise big ideas with minimal investment. “For example, a company can reach out to the facility and they can provide access to…

General Atomics Aeronautical Systems Inc. (GA-ASI), a leader in developing unmanned aircraft systems, has embraced this truth by integrating Additive Manufacturing (AM) into its core processes. From experimental beginnings to becoming a manufacturing cornerstone, GA-ASI's journey with AM exemplifies innovation at its finest. Revolutionising design and production GA-ASI's foray into AM has revolutionised how unmanned aircraft like the MQ-9A Reaper and MQ-9B SkyGuardian are built. By adopting AM, GA-ASI has not only streamlined its manufacturing processes but has also unlocked new potential in aircraft design and functionality. The result? Thousands of parts were produced via AM, now flying across multiple GA-ASI platforms. A systematic approach for optimal results GA-ASI's success with AM isn't accidental. It's the outcome of a systematic, refined approach aligning with business objectives. Key strategies include developing a robust AM ecosystem, establishing a solid business case for AM, and partnering with industry leaders. This disciplined approach ensures each AM project aligns with the company's mission, ensuring quality and innovation at every step. Stratasys: a partnership that elevates In its quest to master AM,…

A new Mobile Frame-Mounted Bulk Bag Discharger with Flexible Screw Conveyor from Flexicon allows rapid, dust-free discharging and conveying of bulk solid materials at multiple plant locations. The BULK-OUT BFF Series discharger allows forklift-loading of bulk bags from 914 to 2134mm tall. A removable bag-lifting cradle with Z-CLIP strap holders permits bulk bags to be attached securely at floor level from an ergonomic standing height and then forklifted into cradle cups atop the discharger's upright posts. The bag spout is pulled through a 305mm diameter iris valve which is then closed around the spout, preventing material flow. The spout can then be untied, the snap-action access door closed, and the valve released slowly, allowing controlled flow into the enclosed hopper through the bulk bag interface chute. Complete discharge is aided by FLOW-FLEXER bag activators that press against opposite bottom sides of the bag at timed intervals to form a steep "V" shape, and top-mounted POP-TOP extension devices that raise the uprights as the bulk bag empties, promoting the flow of material from the corners of the bag through the bag spout.…

The collaboration brings together Titomic, a leading manufacturing technology company, and Stärke, a global advanced manufacturer headquartered in South Australia. Stärke, comprising a network of vertically integrated advanced manufacturing companies, is renowned for assisting diverse industries in producing complex, high-performance components. With clients including DSTG, Babcock, Boeing, and Thales, Stärke is known for delivering robust and reliable solutions. The partnership’s primary objective is to harness the strengths of both Titomic and Stärke in advanced manufacturing technology. Leveraging Stärke’s industry connections and expertise, the collaboration aims to provide innovative solutions to clients in high-performance sectors such as defence, aerospace, and automotive. “This venture promotes knowledge exchange between Titomic and Stärke, allowing us to blend our strengths and explore new applications,” TTT Managing Director Herbert Koeck said. “We are thrilled about our partnership with Stärke, a global leader in advanced manufacturing and a partner which shares our commitment to manufacturing innovation,” Koeck said. “This collaboration is set to accelerate Titomic’s growth, thanks to Stärke’s deep industry expertise and network. This venture promotes knowledge exchange between Titomic and Stärke, allowing…