Product News

Jack Fitzgerald is full of energy. He bounces out of the back of the sprawling office which is home to Think Fencing. The factory is set upon land on a hill out the back of Portarlington. Here, the company makes residential and rural fencing, but also Titan Rail, Ecoduct and all kinds of decking, and all out of recycled Polyvinyl Chloride, or PVC. This is a widely used polymer that is economical, versatile, chemically and electrically stable, and weather-resistant with good processing characteristics. Now, Fitzgerald’s Think Fencing was brought to our attention after the company took out the Leader in Manufacturing award at the 2023 Victorian Manufacturing Gala Hall of Fame Awards. That night in August, Jack brought to the stage with him a couple of engineer staff members, Ben Zappia, and Elise Vella who’d built a plastics extruder in her bedroom at home. “Elise created it all on her own, and is still studying at Deakin University, doing her fourth year in Mechatronics,” says Jack. “Elise looks after the whole technology division we're…

The future of Australian steelmaking is being backed up to deliver the energy transformation and help keep our producers competitive on a global scale. The first round of the Powering the Regions Fund (PRF) will provide $200m in grant funding to BlueScope Steel Limited and Liberty Steel Australia to progress projects at their respective operations in New South Wales and South Australia. BlueScope has been awarded $136.8m towards the reline and upgrade of its No. 6 Blast Furnace at the Port Kembla Steelworks. This project will maintain domestic production, reduce emissions, and support pathways to producing even lower-emissions steel in the future. LIBERTY has also been awarded $63.2m towards the purchase and commission of a low-carbon electric arc furnace (EAF) to replace the existing traditional blast furnace at the Whyalla Steelworks. The new state-of-the-art EAF will support the manufacturing of green steel and help achieve LIBERTY’s aim of carbon neutrality by 2030. Total steel demand for the energy transformation from 2022 to 2050 will be almost five billion tonnes, accounting for 75% of the total material requirement – and that steel will increasingly…

When you fly out of Melbourne airport, look for the rooftop installations of iconic brands like Elders recreated in solar panels mounted using systems from Australia's leading commercial solar mounting manufacturer. In the renewable energy landscape, Sunlock is synonymous with innovation and efficiency, with its solar mounting systems gracing the rooftops of Australia's most prominent commercial and government buildings. Sunlock's work with renowned brands, including Ikea, Aldi, McDonald's, Goodmans, Woolworths, Bunnings, and KFC, and its widespread presence on commercial and government rooftops across Australia underscores its market-leading position. Sunlock, as described by general manager Mani Kaparakis, is not just a company but a revolution in the solar industry. “We're fresh, we're innovative, we are very different in how we approach the market and our products and our customers,” said Kaparakis. This ethos of innovation is deeply ingrained in Sunlock's operations, from its unique C-Channel designed for commercial installations to its rapid three-year ascent to becoming Australia's leading commercial solar mounting manufacturer. Sunlock's specialised focus on commercial solar mounting systems is a critical factor in its success. “We only make commercial solar mounting systems…

Robotic Automation’s client, a prominent distributor in the logistics industry, faced significant operational challenges in their warehouse facility. The lack of organisation and haphazard arrangement of pallets resulted in inefficiencies, with difficulties in locating stock leading to unnecessary delays and increased manufacturing costs. Safety concerns arose from tall pallet stacks and incidents of forklift operators damaging racking structures. To address these issues, the client sought a solution that would streamline warehouse operations, improve stock management, enhance safety, and integrate seamlessly with new, RA-specified ASRS (Automated Storage and Retrieval System) shuttle system. The key obstacles in this project were twofold: firstly, the requirement to integrate the new AGV (Automatic Guided Vehicle) system with the ASRS shuttle system, and secondly, the need to transition the entire warehouse inventory into the new system without interrupting ongoing operations. System installation: a tailored solution A phased approach was adopted to implement the solution effectively. The following steps were taken: AGV deployment A fleet of four MAXAGVs was introduced into the facility. These state-of-the-art vehicles are designed to autonomously navigate the warehouse…

US-based Sharrow Marine, a subsidiary of Sharrow Engineering LLC, a leading manufacturer of revolutionary propellers for boats and ships, has announced an exclusive worldwide licensing agreement with Australia-based VEEM Ltd, a designer and manufacturer of disruptive, high-technology marine propulsion and stabilisation systems. Under the partnership, VEEM™ has secured the exclusive global rights to manufacture and commercialise the innovative Sharrow Propeller for inboard propellers up to five metres in diameter. The companies will work together to produce a groundbreaking, state-of-the-art series of SHARROW by VEEM propellers that are dramatically quieter and more fuel-efficient than any inboard propeller currently on the market. The partnership unites the two leaders of innovation and excellence in marine propulsion and manufacturing, marking a significant moment for the industry. Combining Sharrow’s revolutionary propeller technology with VEEM's proven history of manufacturing excellence and innovation across marine propulsion, the SHARROW by VEEM propellers will initially be produced for superyacht and commercial vessels in the 10 – 30m range. The SHARROW by VEEM propellers will deliver significant fuel savings and a…

Advanced lighting technology company VAILO has been named by the AFR as one of Australia and New Zealand’s most innovative Manufacturing & Consumer Goods companies. The award was in recognition of VAILO’s development of the innovative Zenith Gen-V LED sports light, now one of the best-in-class LED sports lights internationally, and was designed and manufactured in Australia. With more than 230,000 source lumens, the 1,500-watt Zenith Gen-V LED luminaire has been designed for sports stadia and fields but is also suitable for applications such as airports, seaports and mining operations. VAILO was ranked sixth in the AFR BOSS Most Innovative Companies (Manufacturing & Consumer Goods), having been selected from more than 700 nominated companies across Australia and New Zealand. Now in its twelfth year, the 2023 AFR BOSS Most Innovative Companies List assesses the innovation prowess of Australian and New Zealand organisations. It is judged and compiled by behaviour change consultancy Inventium. The award comes after a year in which VAILO continued to expand its presence into the eastern states from its South Australian base. VAILO CEO and Founder Aaron…

Mario Turcarelli started working with cars at a very young age. From carrying a dream of becoming a motor mechanic, his father Isidoro pushed him to complete his Diploma in Mechanical Engineering at Caulfield Institute of Technology, (now Monash University) as a ticket beyond that motor mechanic he’d always wanted to be. He is eternally grateful for that pressure. Turcarelli started his dream job at Holden in November of 1979 down at Fisherman’s Bend, just outside of Melbourne. “Back then, we had to run all the power, torque and durability tests for engines, then tear them down and make sure they performed,” explained Turcarelli, from his office at Dolphin Products, now many years later. But we’ll come back to Dolphin in a moment. Turcarelli’s mechanical engineering career took off like a rocket. “Holden had just moved from the red XT4 to the blue XT5 engines which had more power and better economy,” he said, “and I ran a whole series of tests comparing them and showing…

It's no secret plastic and oceans don't mix. You've probably heard of the Great Pacific Garbage Patch, a 1.6m square kilometre area full of discarded plastic between North America and Japan, hemmed in by the major Pacific currents. As of 2018, it contained 45,000-130,000 tons of toothbrushes, water bottles, pens, plastic bags, and more, some of it up to 50 years old. Then there are all the microplastics damaging marine ecosystems, broken pieces of fishing nets, microwave containers, and car tyre rubber measuring 5mm or less. There were barely any in the oceans between 1950 and 1980, and today there are over half a million tons. But now, a radical idea from Western Australia is posing a unique question; what if the ocean can actually save us from plastic? Not so fantastic There's a race to solve the problems of plastic production. Back in June, AMT reported on a company called Samsara Eco that uses a special enzyme that…

Just recently, the Federal Minister for Industry and Science Ed Husic revealed an interim response from the Australian government on the safe and responsible use of artificial intelligence. The public, especially the Australian public, have real concerns about AI. And it’s appropriate that they should. AI is a powerful technology entering our lives quickly. By 2030, it may increase the Australian economy by 40%, adding $600bn to our annual gross domestic product. A recent International Monetary Fund report estimates AI might also impact 40% of jobs worldwide, and 60% of jobs in developed nations like Australia. In half of those jobs, the impacts will be positive, lifting productivity and reducing drudgery. But in the other half, the impacts may be negative, taking away work, even eliminating some jobs completely. Just as lift attendants and secretaries in typing pools had to move on and find new vocations, so might truck drivers and law clerks. Perhaps not surprisingly then, in…

With the Australian manufacturing industry facing mounting pressure from the government to prioritise sustainability and environmental awareness, here’s a cutting-edge technical solution designed to align with these imperatives. Yaskawa’s pioneering solution revolves around the efficient utilisation of robot braking energy. This feature comes standard and does not require additional hardware. Notably, larger MOTOMAN robots, boasting payloads of 35kg or more, in conjunction with the latest YRC1000 robot controller, possess the capability to convert kinetic energy generated during downward and sideways motions directly into the in-house power supply system. This transformative process significantly reduces the energy demands of the robots and is referred to as energy recovery. MOTOMAN robots achieve even greater efficiency gains through their sleek and compact design, characterised by minimal moved masses. Furthermore, they swiftly apply brakes during motion pauses, effectively deactivating active position control when not in use. This intelligent operational concept, including automatic robot shutdowns during planned breaks, contributes substantially to energy conservation. In the context of their diverse tasks, such…

Located on the NSW Central Coast, PCW Commercial Windows is a longstanding and respected market leader in manufacturing and installing commercial, industrial and upmarket residential windows and doors. Their exceptional portfolio of work spans the Central Coast, Sydney and Hunter Regions of NSW and includes many schools, civic buildings, institutions and architectural homes. "Our extensive industry experience and product knowledge means we can offer advice and design ideas for projects of virtually any size,” says owner and Managing Director Leigh Spinks. “We’ve forged strong relationships with many builders, big and small and are very proud to be 100% Australian owned and operated and manufacturing all our products to Australian Standards.” Keeping abreast of changes within the construction industry is a high priority for Spinks and his team. “It's constantly changing; in particular, windows and glazing are undergoing great changes at the moment, energy provisions are tightening, and the performance of windows just needs to be better than in the past. More and more of our projects are double-glazed, and we are seeing increased demand for energy-efficient products, particularly in…

Jamie Whincup has been a part of Triple Eight Race Engineering as a driver since he joined the team in 2006. “My father bought me a go-kart when I was seven years old, so racing was originally a hobby,” Whincup tells me. “Fast forward, and the whole thing just got out of control and has become my profession for 20 years. I was very happy to join what I regarded as the best team in the country in 2006. And they've gone from strength to strength. And we've won many races, but it must be stated that we are an engineering company that showcases our talents on the racetrack.” Now Managing Director, Whincup is straight-forward with his descriptions of what Triple Eight does. “Motorsport has always been about getting a team of people together, to build a race car, take it to the track and race our mates, try to go around in circles quicker than them and get to the…

Cleaning up your workshop is the ultimate “rainy-day” job; however, with the La Niña about to end, some may be hurrying to fit an eleventh-hour workshop upgrade in before the El Niño hot, sunny weather is upon us, hopefully with increases in productive work. Investing in an improved workshop benching and storage solution may be a critical step to be taken towards an increase in productivity and ongoing prosperity, but, ‘how to approach this’ should be a question one asks. For most, prosperity does not simply fall into one’s lap, but is the process of sound investment, patient planning and attention to detail. When you take this approach, you will eventually reach a point where you need to address some key questions in your production zones: How do I cut-down on innocent time wasting in production; How do I customise an environment to suit the tasks we are performing How do I prevent mistakes in part picking and ID How do I protect my components from dust and UV light. At BAC Systems, an Australian manufacturer of an industrial workshop furniture range…