Industry News

Many of us have experienced that nervous feeling you get when you’re following a trailer that has begun to sway and it would appear that at any moment it could fishtail out of control. Worse still is the feeling of a loss of control while negotiating the twists and gradient of the road with a trailer in tow. Both circumstances can be stressful, and for both driver and surrounding traffic, potentially very hazardous. Trailers can easily become unstable and cause accidents when braking, swerving, overtaking, driving in high winds or on difficult roads. In 2016, loss of control accounted for 30% of caravan accident claims, with oversteering and fishtailing among the main causes. The need for a solution to this problem was identified by Bosch’s Australian Vehicle Safety Systems engineering team. This prompted an innovation idea and subsequent R&D project in 2014. The parent company acknowledged the local engineering capability and market opportunity, which led to the establishment of a Bosch global Centre of Competence for…

Many of us have experienced that nervous feeling you get when you’re following a trailer that has begun to sway and it would appear that at any moment it could fishtail out of control. Worse still is the feeling of a loss of control while negotiating the twists and gradient of the road with a trailer in tow. Both circumstances can be stressful, and for both driver and surrounding traffic, potentially very hazardous. Trailers can easily become unstable and cause accidents when braking, swerving, overtaking, driving in high winds or on difficult roads. In 2016, loss of control accounted for 30% of caravan accident claims, with oversteering and fishtailing among the main causes. The need for a solution to this problem was identified by Bosch’s Australian Vehicle Safety Systems engineering team. This prompted an innovation idea and subsequent R&D project…

Iscar’s best cutting tool recommendations and cutting data can be downloaded anywhere and at any time. The Iscar Tool Advisor (ITA) will automatically calculate the preferred cutting tools for the job. All that the user has to do is enter a few machining parameters. The ITA is an Industry 4.0 standard, consisting of a user-friendly, cyber-based tool selection software package that uses a unique mathematical algorithm. The tool selection process maximises productivity and is based on objective technical data as opposed to an intuitive method of search. For this Fourth Industrial Revolution, it is a optimal tool advisor based on application parameters and available machine power. It works in conjunction with Iscar’s electronic catalogue, from where the tool parameters are accessed and used for continuing machine processing. The ITA also includes sub-applications such as machining power, grades and chipformer selection tools. Iscar’s ITA package reduces tooling scenarios while accounting for cutting conditions, workpiece material, machine power and metal removal rates. The ITA places emphasis on customer profitability while assuring the right method of tool…

With most packing operations still finishing with an operator loading a carton onto a pallet manually, ADDE saw an industry need to find a solution that could automate one of the most physically demanding – and liable to cause back injuries – tasks on the production line. ADDE’s response was to create the Zero Footprint Palletiser (ZFP), which takes no more space than a pallet on the floor and an operator, and allows manufacturers to generate greater efficiency and safety across operations, while also enabling employees to work closely in collaboration with the palletiser. To create the ZFP, ADDE started with a UR10 robot, which can work without safety caging or barriers (subject to a risk assessment), and then added the hardware and software needed to achieve an affordable, minimal footprint and easy-to-deploy solution that can reach an Australian standard pallet. “The intuitive nature of the UR10 provided a great starting point for us to build a flexible, easily programmable solution that takes…

Keyways and splines are generally manufactured through broaching, slotting, milling, EDM or wire cutting. Each method has its own restrictions, particularly in the length they can achieve. Misalignment, deflection, vibration and size limitations are common problems faced by engineering workshops using conventional methods to cut keyways or splines in long parts. However, one Queensland-based company is providing a solution, promising a fast and reliable turnaround, cost effective production, tight tolerances and a high quality finish in difficult parts, with keyways up to 700mm long. Elmass (Australia) discovered this niche market 18 years ago and has been manufacturing precision keyways and splines for a wide range of industries across Queensland and Australia using its patented broaching tools and machines. Starting…

As with many other success stories, C&S Engineering and Toolmaking began in a shed in a backyard. Trading since 2003, Craig and Steven Darvill’s business got started after Steven got tired of commuting from The Oaks to Greenacre, and joined his dad – who repaired trucks – in the family workshop, with Steven’s brother Craig subsequently joining in his off-hours. The brothers invested in an old manual machine, and word got out that if a job needed doing, then Craig and Steven could get it done. Neighbours were early customers, then they told their friends, then those friends told their friends and so on. “Once we got our first CNC machine, it was only a month and Craig had to give up his full-time job,” says Steven. “Very daunting, of course, because we’d never taken a wage out of the company at that stage. And I think a month or two after that, once they knew someone was there all the time, we just got flooded. We purchased two more CNC…

The one constant is change. Change does not have to be rapid or radical. It can be subtle and seamless. But if you are not constantly changing aspects of your business and personal lives, you are at risk of being left behind. So as I look back over the last year and plan for the next year or two, I am conscious of the minor changes we have made to our business and how we operate. One internal change is our commitment to work/life balance and providing flexible working arrangements for staff. There is certainly a mind shift to the way we employ staff and keep them invigorated, accountable and productive. Our biennial flagship exhibition – Austech - ran in May 2017 and was a great success with over 12,000 visitors and…

Held at Leonda by the Yarra in Hawthorn, the one-day conference was focused on the ways in which emerging digital technologies are revolutionising manufacturing the world over, and explored the opportunities this created for the industry here in Australia. With a line-up of speakers that encompassed manufacturing companies, technology suppliers, research bodies and industry groups, the Conference offered a comprehensive, in-depth perspective of what the future holds. The event also featured 10 exhibitor stands from companies such as SICK, Lightwave Technologies and evok3D, the Innovative Manufacturing CRC (IMCRC), and the Conference’s sponsor - William Buck. Following a welcoming address from AMTIL Board Member Brigitte Stavar, the first presentation came from keynote speaker Brad Howarth. Drawing on two decades as a journalist covering technology’s impact on organisations, society and individuals, Howarth’s presentation offered a wide-ranging view on the impact digital innovations are having on the world of business and wider society. “Wealth is generally generated by those who drive change,” said Howarth. “So at some stage…

Under the theme ‘Manufacturing’s Future in a Digital Age’, some of the speakers who will be presenting at the Conference include: Brad Howarth. Keynote: ‘Navigating to a Digital Future’ Brad is a respected authority on technology, marketing and digital media. As a journalist, Brad spent the last two decades researching and writing about technology’s impact on organisations, society and individuals. While he continues to study change as a freelance journalist, as a speaker and facilitator he works with organisations to help them understand and plan for changes yet to come. In 2012 Brad was selected to participate in the Prime Minister’s Digital Economy Forum alongside leaders from Australian industry and academia. Brad’s books ‘Innovation and Emerging Markets’ and ‘A Faster Future’ (co-authored with Janelle Ledwidge), respectively examined the impact of high-speed communications technology on business, society and individuals, and the path to commercialisation for Australian technology innovation. His latest, ‘Managing for Change’ (with Peter Fritz AM) sets out a practical guide…

William Buck is a leading firm of chartered accountants and advisors with offices across Australia and New Zealand. Established in 1895, it has more than 70 directors and 500 professional staff, and is wholly owned and operated in Australia and New Zealand. As a longstanding service partner to AMTIL, William Buck offers AMTIL members the opportunity to benefit from a broad range of accounting and business services including specialist tax advice, audit, wealth creation and superannuation. The AMTIL National Conference will explore the theme ‘Manufacturing’s Future in a Digital Age’. The one-day event will focus on the latest trends in digitalisation and the ways in which emerging technologies will impact our industry in both the short and the longer term. The Conference will present a unique opportunity to learn about the trends and developments that will shape and define Australian manufacturing in the coming years, as well as to network and celebrate our industry. Anyone with an interest in manufacturing and its future is invited to attend…

The Conference will focus on the latest trends in digitalisation and the ways in which emerging technologies will impact our industry in both the short and the longer term. The Conference will present a unique opportunity to learn about the trends and developments that will shape and define Australian manufacturing in the coming years, as well as to network and celebrate our industry. Anyone with an interest in manufacturing and its future is invited to attend the Conference, which will be held at Leonda by the Yarra, in Hawthorn, Victoria. “Things like Industry 4.0, the Internet of Things, robotics & automation and big data are all over the headlines at the moment, yet there’s still also a lot of uncertainty about what all these developments are going to mean for manufacturers in practical terms,” says AMTIL’s CEO Shane Infanti. “The Conference follows on from the Digitalisation Pavilion that we ran…

AMTIL regularly sends a delegation to the major overseas exhibitions, and EMO is a show that has to be seen to be believed. Held every two years, the six-day event occupies 17 enormous halls on a sprawling exhibition complex on the outskirts of the city of Hannover. Under the motto of ‘Connecting Systems for Intelligent Production’, this year’s event brought together more than 2,200 exhibitors from 44 different nations showcasing the latest machines, solutions and services for industrial production. Among those exhibitors was AMTIL, which had a booth within the International Associations area of the show, alongside manufacturing assocations from countries all over the world. As well as enabling us to provide information and advice about manufacturing in Australia to anyone who came by the stand, it offered the opportunity to network and interact with those other associations, sharing insights about the state of the industry and exploring opportunities to collaborate. Moreover, having a fixed presence on the exhibition floor meant we were able to support any Australians who were visiting the show, offering…

AMTIL service partner Rigby Cooke Lawyers recently appointed Accredited Workplace Relations Specialist Simone Caylock to the firm’s partnership. Simone has worked closely with companies within the manufacturing industry for over 10 years, including at the Australian Industry Group. We sat down with Simone to look to the future of workplace relations in manufacturing. AMT: What are the key challenges manufacturers face in managing their workforce and how can they overcome them? Simone Caylock: Attracting and retaining skilled employees, including engaging the next generation of workers, are key challenges. Businesses that are successful in doing so are being proactive, including by: building relationships with schools, training organisations and local councils; identifying career paths for employees (including in overseas operations); and using social media and other tools to promote their business as an attractive workplace and culture by telling their good news story. Many manufacturers are also experiencing challenges associated with an ageing workforce, including concerns around fitness for work, ensuring they have the right…