Industry News

Lockdown has been tough for everyone, but the people at Integra Systems recognise they have been luckier than many due to the continuity of their work. For those in the local community who haven’t been so lucky and may have lost their income and/or sense of purpose, Integra found a way to help them through these difficult times: an at-home program for assembling toolholder kits. The program idea came from their Director of Innovation, Russell Hughes, who adapted it from a traditional German cottage industry model used by the cuckoo clock trade. In the Black Forest region of Germany, the villagers would get snowed in during the winter, so, to combat this issue, families focused on specific parts of cuckoo clock production, such as woodcarving, so they could generate an income during their isolation across the colder months. The Integra at-home program works in a similar way to these cuckoo clock creators in Germany. “We create kits at our facility in Melbourne’s North and then send these kits out to members of the community,” explains Hughes. “These are families, students without work, single people,…

Austal Limited has announced the Department of Defence will order an additional two Evolved Cape-class Patrol Boats (ECCPB’s) for the Royal Australian Navy, for $124m. The two new vessels are in addition to the six Evolved Cape-class Patrol Boats that are currently being delivered by Austal Australia for the Royal Australian Navy. Austal Limited Chief Executive Officer Paddy Gregg said, “We are incredibly proud to be supporting the Royal Australian Navy by providing and enhancing fleet capability; working in collaboration with the Department of Defence and Industry partners. “This announcement for additional Evolved Cape-class Patrol Boats further strengthens and supports Australian sovereign shipbuilding capability and provides Austal, and our outstanding supply chain partners, with a level of continuity that will provide stability and security for the National Naval Shipbuilding Enterprise. Austal will also continue to invest and develop our facilities in Henderson to ensure we have the capability and capacity for the future programme of work,” Gregg said. Austal delivered the first of the Evolved Cape-class Patrol Boats, the ADV Cape Otway last month. Eight Evolved Cape Patrol Boats…

33.BI-MU is the international biennial exhibition of machine tools, robotics and automation systems, additive manufacturing, and digital and auxiliary technologies. Plus Xylexpo, a biennial exhibition of woodworking technology and components for the furniture industry. Along with Viscom Italia, Europe's leading visual communication trade fair, all kick off concurrently on the second week of October 2022 at Rho-Fiera Milano Expo centre. The fully integrated BI-MU and Xylexpo events, starting Wednesday, Oct. 12 until Saturday, Oct. 15; Viscom Italia takes the stage Thursday, Oct. 13 until Saturday, Oct. 15, in Halls 8/12. The organisers’ decision to co-ordinate the overlap of their event calendars, matches perfectly to give fair participants’ the chance to grab all the opportunities available, giving visitors the possibility to participate simultaneously at all three events. In a scenario that has highlighted the need for greater dialogue and the desire to once more come together to discover the latest sector innovations - being fully aware, that only innovation is the key to bringing the market back to life again, access to one event opens the doors to the other events. Thanks to the three…

Cue specialist parts manufacturer, Geographe, invited to assist with the rescue of the stranded live export ship at sea, characteristically rising to the custom manufacturing challenge to help save the day. The engineering team worked around the clock to complete the urgent work and the job was completed within five days without the need for costly unloading and reloading of the ship. This professionalism, prompt response, quality of the finished product, and exceptional service are well recognised and widely regarded by Geographe’s diverse client base including in Mining, Oil & Gas, Naval, and Transport. During the 50 years since Geographe began manufacturing replacements and repairing parts in a modest backyard workshop in Busselton, WA, the company has grown to the large-scale operation it is today with multiple offices, workshops, and distribution partners across Australia. The highly skilled Geographe engineering team always strives to innovate, designing, manufacturing, and repairing parts for heavy machinery and plant equipment,…

Markforged, the creator of the integrated metal and carbon-fibre additive manufacturing platform, The Digital Forge, has announced a definitive agreement with Höganäs AB to acquire Digital Metal, the creator of a leading binder jetting solution extending Markforged’s capabilities into high-throughput production of metal additive parts. The addition of Digital Metal furthers Markforged’s strategy to solve manufacturing challenges for industrial customers at the point of need. With this new offering, manufacturers have the opportunity to produce high volumes of functional metal parts with minimal setup required. Traditional production often requires months to move from design to manufacturing, introduces third-party supplier risk, and provides poor unit economics during ramp-up and in lower volumes. Markforged sees powder binder jetting as a highly scalable additive manufacturing technology for production-grade parts using a variety of metal materials. Digital Metal’s solution is designed to provide high-precision, best-in-class part quality, and reliability. Powder binder jetting complements the existing Digital Forge offering and will expand Markforged’s addressable market by solving new customer problems. “With the Digital Metal acquisition, Markforged is advancing our vision for distributed manufacturing by enabling the reliable,…

As a society, we’re all working towards shared sustainability goals. Whether that’s to limit global warming as outlined in the Paris Agreement, to make the switch to electrified transport, or as part of nation-specific net-zero targets, the world shares a common objective. Manufacturing needs data-led sustainability goals. In addition to focusing on global goals, manufacturers should have their own sustainability targets and crucially, these must be led by data. The Friedman doctrine also called shareholder theory or stockholder theory is a normative theory of business ethics advanced by economist Milton Friedman. In it, Friedman defines the sole purpose of a corporation as to create the greatest profit possible for shareholders. Today, this explanation is dated and arguably irresponsible. Businesses still want their efforts to generate profit, that’s non-negotiable. However, profit cannot come before people and the planet. Companies of all sizes, from all industries, are now focusing on another non-negotiable…

Delivering a high-quality product in an efficient, safe way is key to the success of Australia’s leading aluminium boat and trailer manufacturer, Telwater. The iconic boat building company opened its doors on the Gold Coast in 1988 and has become synonymous with its innovative designs, advanced technology, and range of aluminium boat models. Telwater designs and manufactures four of Australia’s leading aluminium boat brands including Quintrex, Stacer, Savage and Yellowfin Plate. The team consists of expert welders and painters, research and development technicians and many other trades, all committed to the highest quality workmanship. To maintain its reputation as a leading manufacturer, Telwater invests in new solutions to improve efficiency, safety and reliability across its substantial manufacturing operations. Manufacturing multiple boats per day, often to tight deadlines, the team at Telwater relies heavily on welding equipment and gases to deliver high-quality aluminium welds. “If we don’t have a good end-product, there are lots of warranty claims which can be extremely time-consuming for our customers and employees. That is why we continually invest in the latest welding equipment and processes,” said Robert…

Due to changed manufacturing, joining and coating technologies and more stringent regulatory specifications, there are stricter requirements for particulate and film-type part cleanliness. To reach these values in series production in a process-reliable and efficient way, not only cleaning and drying processes meeting demands and suited system technology, also software implementation and cleaning environment must be adapted accordingly. Whether production equipment for the semi-inductor industry, biotechnology, laser and sensor technology, devices for measuring and analysis technology, components for accumulators and fuel cells, optical systems or metal cutting tools, the requirements for performance and reliability are extremely high. This not only leads to high demands in terms of production precision of the parts but also their cleanliness. For medical technology products such as implants, instruments, cannulae, and endoscopes, particulate and film-type contamination from manufacturing processes is an essential criterion due to regulatory specifications. Moreover, there is a trend for miniaturisation and functional integration with ever smaller and more complex components. These developments entail that particulate cleanliness specifications in the micrometre and even nanometre ranges,…

Medical devices’ internet and network connectivity, enables information sharing and treatment delivery. It does however expose medical devices to potential cybersecurity risks and threats, advises the Medical Technology Association of Australia (MTAA) on its website’s regulatory summary:  Cybersecurity for medical devices. These threats can be reduced and managed by good cybersecurity practices, with all stakeholders involved in the design, manufacture and use of medical technology, responsible for cybersecurity. Director for Government Affairs, Australia/New Zealand at Abbott, Paul Davies chairs the MTAA’s Cybersecurity Working Group (CSWG). Abbott is a global healthcare company with a diverse range of businesses and products in diagnostics, medical devices, nutrition and branded generic medicines. “Any MTAA member can contribute to the CSWG and it’s represented by med-tech majors, SMEs and software developers, whose products are used in hospital systems. We also liaise with the Australian Cybersecurity Centre which provides a link between the Australian Government and the private sector. “One of…

With inflation growing at its fastest pace in 20 years according to the Reserve Bank of Australia, associated rising costs are arguably the biggest challenge for Australian businesses. This is making it difficult for businesses to price their products correctly and could potentially strain margins and customer relations as these companies either absorb the costs or pass them on to the buyer. The manufacturing sector, in particular, has been under increased pressure, grappling with supply chain disruption, labour shortages and fuel price rises. Almost one in seven manufacturers agree that inflation is likely to remain elevated at the end of 2022, according to a PwC Pulse Survey. And this situation is unlikely to ease over the next two years. If not addressed, we run the risk of further business closures and dampening our national economic recovery from the pandemic. Adjusting pricing strategies now will support manufacturers to contain costs with inflation on the rise. Manufacturers must look to nuanced pricing approaches that allow for pricing adjustments that move as quickly as market fluctuations, to drive…

In 2019, it has been estimated that 600,000 implants were produced with 3D printing. Demand-driven by an ageing population, joints wearing out with sports, bone loss with trauma, and medical conditions, it is no wonder the requirement for implants is projected to grow to four million by 2027. Additive manufacturing has been used since the 1990s to customise patient-specific implants. This technique makes surgeries easier with 3D printed surgical guides and also leads to better healing outcomes for the patient. Osseointegration is the medical term for the direct structural and functional connection between living bone and the surface of a load-bearing implant. Because titanium alloy is around three to four times stiffer than bones, biomechanical engineers must tailor the size and shape of the implant’s lattice structure to adjust the pliability of the implant to be closer to the bone’s stiffness. Research has shown the rough texture of lattice structures in implants (that can only be made with 3D printing) promotes osseointegration and facilitates soft tissue and bone regrowth. Metal implants are 3D printed using powder bed fusion technology, including…

Australian clean energy company MGA Thermal has reached a milestone with customer interest for 20GWh of energy storage, the equivalent of powering 1.3m homes, from customers for its breakthrough technology. The company also unveiled the first stage of its new commercial manufacturing facility in Newcastle, Australia to meet that demand amid the growing and urgent need for new energy storage to replace aging or increasingly expensive thermal and other conventional power stations. As national grids make the transition to renewable energy, BloombergNEF predicts an average of 245GWh of new long-term energy storage — including batteries, hydrogen and other storage technologies — is required every year globally to meet 2030 net-zero targets. MGA Thermal’s unique blocks, which store renewable power as thermal energy for later use, will contribute to that growing need, with the current customer pipeline of 20GWh enough to meet 8% of annual estimates. MGA Thermal is gearing up for commercial scale, with the first stage of its manufacturing facility and research & development lab in Newcastle, Australia. The new equipment…

AMT: Can you please describe what is involved in bioelectric and neurotechnology device development? Ludovic Labat: Simply put, we develop neurotechnologies and bio-electronics medical devices for our clients. There are devices that are used in patients to either stimulate a nerve or to read activity on a nerve as a way of treating a variety of diseases and conditions. Historically, the most commonly known device is a pacemaker where the devices apply an electrical signal on the heart to help with coronary issues. The cochlear implant is another very common application for the technology. There are now many more other applications in the field of epilepsy and Parkinson research and treatment and many other medical arenas. AMT:  With the development of neurotechnology devices, talk about Neo-Bionica’s part in that area of manufacturing. LL:  Our clients are all developing technologies for new treatments. We are in the innovation field of neuro-technology and we initially help our clients from the ideation, the concept point of…