Product News

Leading international welding equipment manufacturer, Kemppi, has released its new MIG/MAG MasterMig welding machine models 353 and 355. Designed in conjunction with professional welders, the new MasterMig range delivers a range of features to help enhance industrial welding productivity and quality. The 358 model is scheduled for release later this year. The new, compact and powerful Kemppi MasterMig range comes with Weld Assist as standard. This feature lets users set-up welding parameters quickly and easily to save time and improve productivity levels. By simply selecting the joint type, welding position, and material thickness, users are ready to weld. Equipped with memory channels, the MasterMig range also lets users save chosen parameters for fast retrieval. The ability to save customised settings means welders do not have to go through an initial setup for every job. At the turn of a knob, they can highlight the desired setting and proceed to weld. Highly convenient, this feature saves precious time, while helping to increase productivity. For greater welding productivity and control, the MasterMig 355 and 358 models can switch on the new MAX arc performance…

An international leader in home intelligence and real-time smart electricity monitoring, Sense is setting up operations in Australia to help the country achieve Net Zero emissions sooner. Michael Jary, the International Managing Director for Sense, announced the establishment of a local operation in Australia within a year, where the company sees strong potential for its AI technology to be embedded with the next generation of smart energy meters. Sense will establish local electricity retailing and manufacturing partners for its AI technology that uses machine-learning algorithms to analyse high-resolution electricity data, providing a breakdown of individual domestic electricity consumption to an appliance level in real-time. “Whilst first generation smart meters have made huge strides in digitising the energy sector, they have not fulfilled their true potential. With an excessive focus on the unit cost of the meter alone, these first wave devices could have done much more,” says Jary. “But second wave meters can and must do so much more. They will be affixed to walls until 2040 so they need to be future-proofed.” Sense technology, which can be embedded into…

The Australian Manufacturing Technology Institute Limited (AMTIL) is releasing more information about Australian Manufacturing Week 2023, to be held in Melbourne next May. Proudly owned and operated by AMTIL, Australian Manufacturing Week (AMW) is Australia’s premier manufacturing solutions event. AMTIL’s longstanding advanced manufacturing expo, AMW2023 will take place at the Melbourne Convention and Exhibition Centre (MCEC) from 9 to 12 May 2023. The Additive Manufacturing Zone will spotlight the latest advances in 3D printing. It includes Additive Manufacturing users, suppliers, and supporters. The process of 3D printing was first patented by Charles Hull in 1986, as stereolithography, and the additive manufacturing industry began as a ‘rapid prototyping process’. The innovations brought about by this technology have been ground-breaking. Today the precision, repeatability, and material range of 3D printing has extended its use into boat and building construction, through to nanotech. The Australian Manufacturers Pavilion is sponsored by Sutton Tools, and showcases the capabilities of Australia’s precision engineering and advanced manufacturing industry. The Australian Manufacturers Pavilion is where AMW celebrates the very best in Australian manufacturing, providing a showcase for some…

RMIT University engineers collaborated with Tyre Stewardship Australia (TSA) to reveal a bitumen blend that is both UV-resistant and withstands traffic loads, with the potential to save governments millions on road maintenance annually. Unlike much outdoor infrastructure – such as playground equipment and outdoor furniture – roads are not designed with any sun protection, making them prone to cracking and potentially unsafe to drive on. Australian states and territories spent nearly $2.9bn on road maintenance in 2019–2020, according to the National Transport Commission. The invention also provides a promising sustainable solution to Australia’s used-tyre crisis. Used tyres in Australia have been subject to an export ban since December 2020, which means new methods for recycling and reprocessing them locally is increasingly important. While research efforts have focused on improving the durability of roads in terms of traffic load, thermal ageing and weather-related events, sun damage has received little attention – until now. The new study led by Associate Professor Filippo Giustozzi at RMIT University provides a sustainable solution to UV…

SS Engineering Services Pty Ltd first opened its doors in 2009. It is located in Kensington, Bundaberg and has steadily developed over the years. The treasured family business has just commissioned its third Okuma machine a GENOS M660 Vertical Machining centre with OSP300MA Control. Okuma was the machine of choice with reliability and accuracy the principle factors. Owner, Scott Svensson had worked on Okuma machines during his apprenticeship and knew how reliable and accurate they were and this has become more important given the clients the company has established over the past thirteen years. Providing clients with engineering services including CNC Turning and CNC Milling, fabrication, product development, prototype design and reverse engineering plus general engineering services, the company today services a diverse range of clients. These include mining, agriculture, aviation, horticulture, earthmoving, automotive, medical, also the renewable energy sector plus general engineering. Svensson and his team also take full advantage of the 12 months’ unlimited training offered by Okuma and the Queensland Okuma team provide fast and reliable service from their Brisbane base. “My engineers know the Okuma machines well…

Centor Global Services is a Brisbane-based private company with a global reach. They manufacture high-end doors, screening systems and door hardware for the housing market world-wide. They manufacture their products at factories around the world, but when it comes to the technical components, they create them quickly on the Markforged 3D printers at a press of a button. Set among industrial roads, railways and overpasses, Centor’s office is an oasis in a lot of respects. Maybe it was quieter 70years ago when the Centor office opened, but there is a respectable calm about the place when AMT visited just after the Sydney AMW show in June. Dave Chappell, Group Manager, Product and Engineering for Centor Global Services showed us through the facilities. Centor's in-house Product Design Centre is responsible for the design and testing of products available around the world. Centor was the first to come up with designs to make folding doors weather-proof and strong enough for external openings. “That was the mid-90s,” explains Chappell. “Ten years ago we set up distribution in…

When it comes to serious quality and reliability, Pilot Air has built a reputation that sees large operators turn to them for all their compressed air needs. The team at Sydney’s Luna Park ride development did just that when two of the big-ticket rides needed the supply, installation and commissioning of air compressor systems and pipework. Tendering began in February 2021 for a number of ride upgrades, and Pilot Air was engaged to create an air compressor system and air pipework solutions for two of the park’s most iconic and popular ride attractions. The team conducted a comprehensive site visit, undertaking a diagnostic discovery of the park’s Boomerang ride. As a feature ride with dynamic size to weight ratios and high-velocity execution, the complex air compressor system and air pipework needed to be intrinsically accurate with a robust system that would successfully perform under the stresses and demands of the ride’s platform. “Luna Park Sydney has a long and very successful relationship with Pilot Air. We have full faith in the air compressor systems supplied by Pilot Air,…

US automotive supplier H-P Products was experiencing high-stress readings due to a major job with tight bending radii of up to 1xD, short cycle times and compatibility with existing tools. The German tube bending machine manufacturer Schwarze-Robitec responded to the complex issue with a powerful CNC 160 E TB MR. The commissioning took place in the middle of the pandemic despite strict regulations. Thanks to short distances between the customer in Ohio and the Schwarze-Robitec branch in Michigan, the job was a success. Founded in 1945 and headquartered in Louisville, Ohio, H-P Products, Inc. manufactures a wide range of tubular products for large diesel engine, fire truck, construction equipment and agricultural equipment industries from air intake systems to exhaust and cooling components to structural components. To bend large tubes in particularly tight radii, the company now relies on a machine from Schwarze-Robitec. With the fully electric CNC 160 E TB MR, H-P Products is replacing another model from the German manufacturer after more than 20 years of continuous service. Schwarze-Robitec designed the CNC 160 E TB MR for two different tool sets, each…

Imagine all the things you could do with an accurate digital representation of your body. Bodd has, and the Melbourne-based company is putting it into practice. It starts with a body-scanning turntable device, which creates a complete set of measurement data via a very user-friendly, non-intrusive process. The subject simply steps onto the scanner's rotating platform, accesses the controls through a touch screen, stands with feet slightly apart and hands slightly away from the sides and rotates slowly for about a minute. Various optical lenses and data capture hardware devices then capture a broad and constantly expanding suite of possible anatomical detail. Bodd is pursuing a range of applications and markets from the worlds of clothing and customised wearable garments, through to health-related information. In the uniform retailing sector, Bodd’s technology is disruptive to existing business models and is a lead field of application. The possibility of eliminating waste in the retail fashion and…

Crushers, conveyors, belt sweepers, and vibratory equipment are areas where air springs are used in challenging applications where reliability and resistance to grime are critical. The same highly robust air springs go into the suspensions of big trucks working on the same mining, quarrying, materials handling, ports, and energy sites. A company that has spent more than 40 years building up its national network to supply air springs used to process and transport goods is now helping the industry avoid the need to expensively import urgently needed components as they wear out and need replacement. Air Springs Supply P/L supplies global quality brands of air spring actuators, isolators, and air suspension components including Firestone Airride™ airbags used as OEM equipment by major truck manufacturers, as well as original and crossover replacement actuators and isolators for conveying and processing equipment. The company - which is Australia’s leading supplier of air springs for heavy transport and industrial use – has worked hand-in-hand with the industry over the past two years to help ensure supply in…

The University of Adelaide’s industry partner PhosEnergy has received a grant under the Federal Government’s Cooperative Research Centres Projects (CRC-P) Grants scheme to work with the University on the development of next-generation nuclear batteries. The University's Deputy Vice-Chancellor (Research), Professor Anton Middelberg said: “This latest funding will help University of Adelaide experts to work with our industry partner PhosEnergy on research that will directly improve the capability of the defence and space sectors. “This funding will help our defence forces have access to cutting-edge technology that will help to ensure the safety of our nation and that of our trusted allies. “A long-life, reliable, maintenance and fuel-free power system for low-Earth orbit, lunar and deep-space applications is critical for enabling the next phases of space exploration.” “The burgeoning space industry and increasingly sophisticated remote defence sites where power-hungry technology is located are creating enormous demand for long-life, fuel-free power sources,” said Bryn Jones the Managing Director of PhosEnergy. A grant of $2,427,689 will be used to further develop PhosEnergy’s long-life, reliable, maintenance and fuel-free nuclear battery technology for space and defence industries…

Lockdown has been tough for everyone, but the people at Integra Systems recognise they have been luckier than many due to the continuity of their work. For those in the local community who haven’t been so lucky and may have lost their income and/or sense of purpose, Integra found a way to help them through these difficult times: an at-home program for assembling toolholder kits. The program idea came from their Director of Innovation, Russell Hughes, who adapted it from a traditional German cottage industry model used by the cuckoo clock trade. In the Black Forest region of Germany, the villagers would get snowed in during the winter, so, to combat this issue, families focused on specific parts of cuckoo clock production, such as woodcarving, so they could generate an income during their isolation across the colder months. The Integra at-home program works in a similar way to these cuckoo clock creators in Germany. “We create kits at our facility in Melbourne’s North and then send these kits out to members of the community,” explains Hughes. “These are families, students without work, single people,…

Delivering a high-quality product in an efficient, safe way is key to the success of Australia’s leading aluminium boat and trailer manufacturer, Telwater. The iconic boat building company opened its doors on the Gold Coast in 1988 and has become synonymous with its innovative designs, advanced technology, and range of aluminium boat models. Telwater designs and manufactures four of Australia’s leading aluminium boat brands including Quintrex, Stacer, Savage and Yellowfin Plate. The team consists of expert welders and painters, research and development technicians and many other trades, all committed to the highest quality workmanship. To maintain its reputation as a leading manufacturer, Telwater invests in new solutions to improve efficiency, safety and reliability across its substantial manufacturing operations. Manufacturing multiple boats per day, often to tight deadlines, the team at Telwater relies heavily on welding equipment and gases to deliver high-quality aluminium welds. “If we don’t have a good end-product, there are lots of warranty claims which can be extremely time-consuming for our customers and employees. That is why we continually invest in the latest welding equipment and processes,” said Robert…