January 18, 2024

AI will accelerate work

Just recently, the Federal Minister for Industry and Science Ed Husic revealed an interim response from the Australian government on the safe and responsible use of artificial intelligence. The public, especially the Australian public, have real concerns about AI. And it’s appropriate that they should. AI is a powerful technology entering our lives quickly. By 2030, it may increase the Australian economy by 40%, adding $600bn to our annual gross domestic product. A recent International Monetary Fund report estimates AI might also impact 40% of jobs worldwide, and 60% of jobs in developed nations like Australia. In half of those jobs, the impacts will be positive, lifting productivity and reducing drudgery. But in the other half, the impacts may be negative, taking away work, even eliminating some jobs completely. Just as lift attendants and secretaries in typing pools had to move on and find new vocations, so might truck drivers and law clerks. Perhaps not surprisingly then, in…
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January 17, 2024

Robotic energy recovery boosts sustainable manufacturing

With the Australian manufacturing industry facing mounting pressure from the government to prioritise sustainability and environmental awareness, here’s a cutting-edge technical solution designed to align with these imperatives. Yaskawa’s pioneering solution revolves around the efficient utilisation of robot braking energy. This feature comes standard and does not require additional hardware. Notably, larger MOTOMAN robots, boasting payloads of 35kg or more, in conjunction with the latest YRC1000 robot controller, possess the capability to convert kinetic energy generated during downward and sideways motions directly into the in-house power supply system. This transformative process significantly reduces the energy demands of the robots and is referred to as energy recovery. MOTOMAN robots achieve even greater efficiency gains through their sleek and compact design, characterised by minimal moved masses. Furthermore, they swiftly apply brakes during motion pauses, effectively deactivating active position control when not in use. This intelligent operational concept, including automatic robot shutdowns during planned breaks, contributes substantially to energy conservation. In the context of their diverse tasks, such…
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January 12, 2024

Making views

Located on the NSW Central Coast, PCW Commercial Windows is a longstanding and respected market leader in manufacturing and installing commercial, industrial and upmarket residential windows and doors. Their exceptional portfolio of work spans the Central Coast, Sydney and Hunter Regions of NSW and includes many schools, civic buildings, institutions and architectural homes. "Our extensive industry experience and product knowledge means we can offer advice and design ideas for projects of virtually any size,” says owner and Managing Director Leigh Spinks. “We’ve forged strong relationships with many builders, big and small and are very proud to be 100% Australian owned and operated and manufacturing all our products to Australian Standards.” Keeping abreast of changes within the construction industry is a high priority for Spinks and his team. “It's constantly changing; in particular, windows and glazing are undergoing great changes at the moment, energy provisions are tightening, and the performance of windows just needs to be better than in the past. More and more of our projects are double-glazed, and we are seeing increased demand for energy-efficient products, particularly in…
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December 22, 2023

Driving around in circles

Jamie Whincup has been a part of Triple Eight Race Engineering as a driver since he joined the team in 2006. “My father bought me a go-kart when I was seven years old, so racing was originally a hobby,” Whincup tells me. “Fast forward, and the whole thing just got out of control and has become my profession for 20 years. I was very happy to join what I regarded as the best team in the country in 2006. And they've gone from strength to strength. And we've won many races, but it must be stated that we are an engineering company that showcases our talents on the racetrack.” Now Managing Director, Whincup is straight-forward with his descriptions of what Triple Eight does. “Motorsport has always been about getting a team of people together, to build a race car, take it to the track and race our mates, try to go around in circles quicker than them and get to the…
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December 15, 2023

Tidy your room

Cleaning up your workshop is the ultimate “rainy-day” job; however, with the La Niña about to end, some may be hurrying to fit an eleventh-hour workshop upgrade in before the El Niño hot, sunny weather is upon us, hopefully with increases in productive work. Investing in an improved workshop benching and storage solution may be a critical step to be taken towards an increase in productivity and ongoing prosperity, but, ‘how to approach this’ should be a question one asks. For most, prosperity does not simply fall into one’s lap, but is the process of sound investment, patient planning and attention to detail. When you take this approach, you will eventually reach a point where you need to address some key questions in your production zones: How do I cut-down on innocent time wasting in production; How do I customise an environment to suit the tasks we are performing How do I prevent mistakes in part picking and ID How do I protect my components from dust and UV light. At BAC Systems, an Australian manufacturer of an industrial workshop furniture range…
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December 10, 2023

Ozroll reducing carbon footprint

In today's increasingly eco-conscious world, businesses are taking significant steps to reduce their carbon footprint and contribute to a sustainable future. Ozroll, a leading provider of high-quality external shading solutions, has embraced this ethos by revolutionising its Elipso aluminium louvres and plantation shutters with a switch to LocAl® Green lower carbon aluminium supplied by Capral. "By switching to LocAl Green lower carbon aluminium, Ozroll is not only prioritising environmental stewardship, but they are also setting a new benchmark for sustainable manufacturing practices," said Peter Bulka, Capral’s Industrial Manager for Southeast Queensland. This strategic move aligns with Ozroll's commitment to minimising carbon emissions and fostering a greener planet. "Energy efficiency and sustainability are a big part of what we do,” added Jack McDonald, General Manager of Ozroll Queensland. “The products we offer to the market, including our louvres and plantation shutters, can deliver real efficiency benefits within the built environment.” McDonald explained that sustainability is an essential philosophy within the company. With growing demand from clients to deliver more sustainable solutions,…
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December 4, 2023

Orbimax cobot welders

In today's dynamic manufacturing landscape, Australian companies are seeking innovative ways to address capacity constraints without significantly increasing their workforce. Challenges such as workforce shortages, rising labour costs, and skill gaps are common pain points. A subtle yet transformative solution is emerging - a technological advancement that complements human capabilities rather than supplanting them. Orbimax Cobot Welders; a robot taught by movement and a simple smartphone app that can be realised and implemented immediately into your existing workforce, bringing instant investment gains. The Australian manufacturing sector faces an array of hurdles. Workforce scarcity, escalating labour expenses, and skill deficiencies continue to challenge operations. Moreover, maintaining precision, consistency, and productivity places a considerable burden on existing teams. These obstacles can impede the ability to scale production in response to market fluctuations. A quietly revolutionary solution is quietly gaining traction. It operates in tandem with human workers, alleviating their burden. This technology marks a pivotal shift, automating repetitive and physically taxing tasks, enabling human workers to focus on tasks necessitating creativity, problem-solving, and higher-order decision-making. This augmentation in human capacity leads…
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November 27, 2023

Hysata electrolyser

Australian electrolyser company Hysata has officially opened its new 8,000sqm global headquarters and electrolyser manufacturing facility in Port Kembla. This marks a significant milestone in Hysata’s journey, paving the way for commercialisation of its pioneering high efficiency electrolyser. Hysata’s electrolysers are poised to transform the economics of green hydrogen production and accelerate decarbonisation of hard-to-abate sectors such as steel, chemical manufacture and heavy transport. The Australian Government, through the Australian Renewable Energy Agency (ARENA), has given a vote of confidence in Hysata’s technology by announcing a $20.9m grant from its Advancing Renewables Program. This funding will support commercial demonstration of a 5MW electrolyser unit to be trialled adjacent to the Stanwell Power Station near Rockhampton, Queensland. Under a Memorandum of Understanding (MOU), Queensland Government-owned power company Stanwell Corporation will support the demonstration project with $3m, and provide the site and facilities for the field deployment of the electrolyser, which is being developed at Hysata’s new manufacturing facility. The project will create 44 new local jobs at Hysata. Hysata CEO Paul Barrett…
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November 26, 2023

Machine Tool Zone at AMW2024

Australian Manufacturing Week (AMW2024) is being held at the Sydney International Convention Centre in Darling Harbour from 17-19 April 2024. Run by the Australian Manufacturing Technology Institute Limited (AMTIL), AMW2024 will occupy more than 6,560 square metres of exhibition space at the ICC, with more than 215 organisations taking stands to showcase the latest manufacturing technologies, processes, and support services. AUSTECH MACHINE TOOLS ZONE AUSTECH has been the cornerstone of AMTIL’s success for over 21 years. This iconic Machine Tools Zone now forms an integral part of AMW 2024. AUSTECH is specifically targeted at the metalworking, machine tool, and ancillary market in Australia. AUSTECH covers advanced manufacturing products and processes including: CNC Machinery, Lathes, Mills Contract Manufacturing/Precision Machining Cutting Tools, Tooling & Tool Holding Forming & Fabricating Machines Plasma, Laser, Waterjet & Ultrasonic Machines Ancillary equipment suppliers Finlease is sponsoring the AUSTECH Machine Tools Zone at AMW2024 in Sydney. Finlease sources finance for some of the country’s most innovative manufacturers. When you deal with a Finlease broker, you’re dealing with a…
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November 22, 2023

Dynamic braking resistors

Developments in the electric vehicle (EV) market are advancing at a rapid pace, with consumer uptake on the increase and the end of the road for newly manufactured ICE vehicles fast approaching. The role of dynamic braking resistors in securing the EV power systems during the electric vehicle rollout. A DBR is a vital component in the EV power chain, responsible for safeguarding the electrical system by removing excess energy from a vehicle’s braking system. This mechanism supports several applications in the EV space — regenerative braking, fuel cell power reliability and heavy goods vehicle emergency braking systems. The regeneration game In EVs, a DBR’s ability to absorb and redirect energy facilitates regenerative braking. Regenerative braking uses the excess kinetic energy to recharge an EV’s battery. It is able to do this because the electric motor in an EV can run in two directions: one, using the electrical energy, to drive the wheels and move the car, and the other, using the excess kinetic energy, to recharge the…
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November 17, 2023

Titomic welding

Welding has long been the go-to method for repairs and restoration of metal parts. Although it’s a well-established and great method for joining metals, when it comes to repair, welding may not always be the most suitable solution. Unfortunately, with limited alternatives available, it has often been the common or default choice. However, a new technology is now emerging that promises to revolutionise the repair process and offer a more versatile and efficient solution: low-pressure cold spray technology. Cold spray – also known as supersonic particle deposition - is a groundbreaking technology for repairing geometries and applying functional coatings. Unlike welding, which involves high temperatures and can result in distortion, residual stress, and damage to surrounding materials, cold spray operates without the need for extreme heat. Instead, it propels metal particles at supersonic speeds onto metal surfaces. As they collide, the kinetic energy of the particles causes them to deform and interlock with the metal surface, creating a strong, metallurgically bonded coating.  When it comes to repair and maintenance, the advantages of low-pressure cold spray over conventional welding…
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November 10, 2023

Capral awarded for Green Building Product

Breaking new ground in sustainable construction, Capral has achieved yet another milestone with its Lower carbon aluminium offer, LocAl®, recognised at the 2023 Architecture and Design Sustainability Awards as the Green Building Product category winner. In an era where environmental consciousness is paramount, Capral's locally extruded, lower-carbon aluminium stands out as a testament to the company's commitment to sustainable practices and aluminium stewardship. The Sustainability Awards is Australia's longest-running and most prestigious awards program dedicated to acknowledging and celebrating sustainable design and architecture excellence. 2023 marks the 17th year of the program, with winners announced on November 9th at the annual gala event held in Sydney. Capral was recognised as the Green Building Product category winner for its market-leading Lower Carbon Aluminium offer - LocAl®. When LocAl® was introduced in November 2022, Capral had a clear objective to make locally extruded, lower-carbon Aluminium available to Australian manufacturers, architects and designers. The LocAl® offer includes two lower carbon aluminium options: LocAl® Green with carbon emissions of 8kg CO2e/kg Al* and LocAl® Super Green at 4kg CO2e/kg Al* - amongst…
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November 9, 2023

Markforged introduces FX10 and Vega

Markforged has revealed its newest industrial 3D printer, the FX10 at the Formnext Conference in Germany. Continuing Markforged’s heritage of reliable printers that deliver strong, precise parts, the FX10 is designed to supercharge manufacturing line productivity and profitability. The FX10 empowers users to print the right part when and where it is needed, reducing costs and cutting lead times from months to days compared to traditional manufacturing methods. “We engineered the FX10 to be the best tool for the manufacturing floor,” said Shai Terem, CEO of Markforged. “The FX10 allows manufacturers to slash original part replacement costs when compared to traditional methods and keep production lines running without worrying about supply chain issues or spare parts inventory. The FX10 can accelerate the digitization of the manufacturing floor by increasing the adoption of digital inventory to build supply chain resiliency.  Our customers now have the potential to save even more capital by reducing physical inventory and boosting production yields while decreasing operating costs.” Designed with flexibility in mind, the printer's modular systems are engineered to be…
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