October 23, 2023

Recycled roads pave the way to a sustainable future

The RMIT University-led project – supported by the Australian Research Council, Austroads and 10 Victorian councils – will incorporate recycled plastic from consumer and industrial waste, including notoriously stubborn soft plastics, into asphalt as a performance enhancer. With Australians generating 2.6 million tonnes of plastic waste each year and landfill space expected to reach capacity by 2025, this project is helping to address an urgent challenge. Project lead, RMIT Associate Professor Filippo Giustozzi, said the team will also produce best-practice guidelines on the use of recycled plastics in asphalt roads. “These guidelines will enable local governments, which control 80% of the nation’s roads, to begin widescale adoption of this innovative recycling solution,” said Giustozzi from RMIT’s School of Engineering. The City of Melbourne and nine suburban and regional councils will lead the way, each having sections of recycled road up to 900 metres long paved over the coming months. The 10 project sites will use an estimated 21,000kg of recycled plastic, but the potential scale of this solution is considerable given the…
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October 20, 2023

Zero emission heavy transport

The new SPMT can eliminate the carbon footprint of site transport. This allows our customers to reduce the impact of large infrastructure projects on surrounding people, businesses, and infrastructure. It reduces noise…
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October 19, 2023

Future views from GETAC

The warehousing and manufacturing sector is undergoing significant transformation, largely driven by digitalisation and technological advancements. The process of moving materials within a warehouse or manufacturing site can drastically impact capital durability, inventory cost, worker safety, and overall operational efficiency. To remain competitive in an evolving market, organisations must make smarter, faster, and cheaper decisions, particularly when it comes to material handling. Traditionally, material handling has relied heavily on manual, time-consuming processes and rudimentary tools. However, digital transformation is reshaping industrial manufacturing, operations, and supply chain logistics like never before. Technologies such as artificial intelligence (AI), digital twins, autonomous mobile robots (AMRs), and vehicle mounts are driving material handling innovation. For example, digital twins can reduce the transition time between physical and digital worlds, speeding up reaction time and enabling quicker adjustments in operations. Similarly, vehicle mounts shorten the physical distance between the operator and technology, making it easier to execute tasks with increased efficiency. These tools not only capture and analyse data in real-time, but also decentralise the digital interface,…
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October 17, 2023

Rise of the Robots in Additive Manufacturing

This article aims to explore the challenges being faced by manufacturing organisations across industries. A societal and cultural shift away from manual, craftsmanship-based roles, coupled with the perception of health risks in manufacturing occupations has led to a significant skills shortage in the sector. Various other challenges include regulatory pressures, unstable supply chains, and unprecedented uncertainties — all of which are exacerbating the situation and threatening the competitiveness of manufacturing enterprises. However, this article posits that the solution to these escalating issues lies within the realm of digitalisation and automation technology. Our analysis is rooted in the evolution of job market trends, and the opportunities presented by innovations such as Rivelin NetShape, a frontrunner in the digital revolution of manufacturing. By harnessing machine learning, advanced sensors, and proprietary algorithms, this technology transforms skilled manual tasks for post-processing and finishing metal parts and components into repeatable, traceable digital procedures that significantly boost productivity and reduce costs. The article will go on to present a future where the burdens of manual labour can be alleviated by robotics and AI and show…
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October 12, 2023

Turning plantation stock into old growth hardwood

Have you ever been told to surround yourself with experts to help you grow professionally? Let the story of Peter Torreele and 3RT be a case study for you as he and his collaborators developed a technology and a complete manufacturing solution despite being told it couldn’t be done. The technology they developed enables the production of hardwood timber materials that appear and behave just like natural timber using sustainably sourced juvenile plantation raw materials and nanotechnology. As a result, they avoid the need to log old growth forests that often contain trees over 100 years old. 3RT’s timber is now squarely aimed at filling a market need with technology that can be adopted anywhere in the world. The 3RT journey started back in 2014 when Peter Torreele, now Managing Director of 3RT, identified a growing demand for timber building materials while native forest logging was increasingly being banned. This was also being driven by a need for an alternative to high energy-intensive materials such as metals and concrete to reduce carbon emissions. While hardwoods are very desirable, the…
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October 5, 2023

Agile Flex increases efficiency and safety at MASPRO

Recently the Australian engineering business has turned this skill inward, investing in not just one, but two Agile Flex 35D robotic loading systems for CNC machine tools. The two Agile Flex 35D systems at MASPRO are 4-drawer models with the top pallet option, both tending DMG NLX 2500/700 dual spindle turning centers. One of the systems was installed at MASPRO’s Condobolin manufacturing facility and the other at their Wetherill Park facility, in New South Wales, Australia. The Agile Flex 35D systems are being used in the manufacture of hydraulic cylinder pistons but will ultimately handle a wide variety of machined parts for the mining equipment sector. The Agile Flex 35D robotic loading systems have allowed MASPRO’s machinists to focus on more complex roles such as programming rather than the time-consuming and difficult manual loading and unloading of parts. Removing the need for manual handling has also eliminated the risk of repetitive stress injury. Established in Condobolin in 2006, MASPRO is a family-owned and operated mining technology business with a history spanning…
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October 4, 2023

mRNA futures at UQ’s AIBN

Researchers at The University of Queensland are harnessing the latest sequencing technology developed by UK-based biotech Oxford Nanopore Technologies to analyse mRNA vaccines and therapies. This approach promises to simplify and better ensure the quality of manufactured mRNA-based vaccines and therapeutics worldwide. The BASE team at UQ’s Australian Institute for Bioengineering and Nanotechnology (AIBN) is already recognised as the biggest supplier of research-use mRNA in Australia, having built more than 200 mRNA vaccines and therapies for academic, clinical and industry use. Building upon this work, under the new research partnership with Oxford Nanopore, BASE researchers will use the latest and improved nanopore-based sequencing technology to optimise performance and reduce the time needed to measure mRNA vaccine quality attributes. “Currently, mRNA vaccines and therapies are analysed using a range of different methods that are time-consuming, complicated, and costly, and often outdated,” said BASE mRNA technologies researcher Dr. Helen Gunter. BASE researchers showed how nanopore sequencing can analyse the quality of mRNA vaccines and therapies, in a study published today in Nature Communications. “By using Oxford…
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September 28, 2023

Walter DC166 Supreme

In the field of aluminium machining, operators often look for more specialist tools as their requirements are often very specific. Now, with the new DC166 Supreme, premium tool manufacturer Walter has demonstrated just how special a standard drill can be. The solid carbide drill with internal coolant has been specially developed for machining aluminium and other ISO N materials, which is why it boasts certain distinctive features. All the key surfaces on the drill, such as flutes, lands or clearance angles are polished. This reduces friction and prevents adhesion when machining the highly adhesive material. This increases the tool life and the process reliability of the drill. The highly innovative, patent-pending thinner web of the DC166 Supreme is like nothing else on the market. It prevents the edge from building up and improves the chip removal and the supply of cooling lubricant. The aluminium specialists' innovative design facilitates exceptionally high cutting speeds in conjunction with excellent drilling quality – especially in terms of the roundness of the hole and the surface quality. The arrival of the Walter DC166 Supreme is a product that can…
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September 26, 2023

Cross Hydraulics

Cross Hydraulics is a global leader in the distribution and manufacturing of customer and application-specific hydraulic system solutions for mobile and industrial applications. Their extensive inventory includes pumps, motors, valves, power units, transmissions, and controls. Since 1976, their proficiency, the quality of individual components, and their operational dependability have garnered market recognition. Through ASA’s partnership with Okuma Australia, Cross Hydraulics came to ASA looking for a machine tending solution to tend to an Okuma LT3000 EX 3T3MY. ASA designed the complete automation cell after consulting with Cross Hydraulics to determine the existing pain points and desired outcomes for this investment, including a Modula Vertical Storage System and Hi-Tech Metrology Shop Floor Co-ordinate Measuring Machine (CMM). Cross Hydraulics adheres to environmentally responsible production practices and was looking for ways to reduce raw material, minimise emissions and waste as well as increasing productivity and reduce customer lead time. They were looking for a solution that not only offered the ability to add a second machine to the cell in the future but also the capability for…
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September 25, 2023

Cutting through

Tynbell Sheetmetal, an Adelaide-based provider of fabricated metal products, has invested in new cutting-edge equipment to accommodate growing industry demands. The strategic investment allows Tynbell to operate at the forefront of complex Defence and Aerospace projects. The family-owned sheet metal manufacturer has recently taken significant steps toward expansion and growth, as it looks to the future of precision manufacturing in Australia. Tynbell has taken delivery of a new Bystronic Xpert Pro Press Brake Machine, representing a significant investment in the future while also improving output, safety and energy efficiency. “Our new press brake is designed to process and bend metal faster, with greater flexibility, repeatability and accuracy,” said Tynbell Managing Director, Raymond Fenech. “The machine incorporates cutting-edge technology to meet the demands of the Defence Industry,” he added. Tynbell Sheetmetal extended its manufacturing facility six months ago, in a strategic move to enhance its capabilities, creating more space to accommodate the specific requirements of Defense customers. This expansion was the first milestone in Tynbell's long-term growth journey, as the manufacturer continues to forge its reputation for unmatched quality and precision within the Defence and Aerospace sectors.…
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September 19, 2023

One machine, multiple purposes

In collaboration with his university colleagues, Barry Grogan has spearheaded the creation of an exceptional solution for companies grappling with the challenges of outsourcing smaller-scale jobs. Frustrated by the prolonged lead times, frequent delays, and subpar quality that often accompany outsourcing, Barry and his team present the innovative 5.0 Robotics CNC Router. This cutting-edge router boasts minimal setup time, uncompromising adherence to specifications, tolerances, and speed, and incorporates renowned components such as Delta, Siemens, and Tekno Motor. Introducing the 5.0 Robotics Model 8 CNC Router—a user-centric marvel poised to revolutionise your operations. As a newly qualified Mechanical and Manufacturing engineer from Trinity College Dublin, like his former classmates, Grogan found there wasn’t much work in Ireland when he completed his degree in 2010. “I didn't stay on to do a PhD,” Barry added. Grogan came to Australia, started working as a Project Engineer, managing projects in stainless steel fabrication and automation in food, dairy and beverages, then moved into a process engineering role in pharmaceuticals. “I was always more hands-on, more mechanical, more engineering,…
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September 18, 2023

PakTech in Australia

PakTech, the leading producer of sustainable secondary packaging solutions, has announced its official launch in Australia, through which its technology, manufacturing and products will enable the food, beverage, and consumer goods industries to respond to the growing ESG pressures and consumer demand for sustainable packaging and practices. Embracing an entirely circular economy model, PakTech is the leading manufacturer of 100% recycled and recyclable secondary packaging. Later this year, using its proprietary technology, PakTech will have the capacity to manufacture 100 million recycled injection moulded packaging handles for cans, bottles and other containers, annually within Australia. Having experienced significant organic growth in Australia in recent years, the company is now establishing an on-the-ground presence, with a contract manufacturing facility in Victoria and a proprietary partnership with Visy. Through it, PakTech will be able to tap burgeoning demand and fulfill its vision: made in Australia, recycled in Australia, and repurposed again into new PakTech products in Australia. Locally, PakTech’s existing customers include Hawkers Brewery, Billson’s of Beechworth and The Apple Press. Its launch in Australia comes as public demand for sustainable packaging and practices skyrockets.…
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September 6, 2023

Henkel ANZ adhesive technologies

In today’s competitive economy, manufacturing is all about efficiencies and throughput as they work to supply retailers with consumer goods. However, manufacturers also need to consider environmental objectives and targets, as well as customer expectations. Increasingly, consumers are concerned about the environmental consequences of packaging, with many consumers prefer sustainable, eco-friendly options. Therefore, sustainability must be a priority for businesses. Packaging materials such as paper, wrap-around cases, carton and cardboard require bonding in a fast-paced environment. Ideally, these applications use hot melt adhesives, however, the application process tends to involve high temperatures (typically applied at 177°C) possibly causing health and safety hazards and resulting in high energy consumption. “With more than one-third of carbon emissions coming from electricity consumption, huge emission reductions and therefore savings, can be made by improving the energy efficiency of businesses,” says WWF Australia. When overheated or left in the melter for extended periods of time, traditional hot melts are prone to degradation which can result in charred fragments causing plugged nozzles or pop opens during production. These problems undoubtedly increase machinery downtime and operational costs which hurt the efficiency of manufacturing.…
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