October 27, 2023

Innovative Sorensen

Originally founded in New Zealand in 1974 by Keld and Vivi Sorensen manufacturing specialised machine tools, Sorensen Engineering relocated to Sydney in 1981. Although continuing to manufacture machine tools until the early 2000s, this second-generation family business diversified into the production of precision component parts and assemblies in the mid-1980s and has continued to innovate and was recently recognised in the top 100 most innovative companies in Australia. Today, with a total staff of 30, the company is a highly competent precision engineering business with more than 40 years’ of experience. Sorensen services diverse markets such as mining, pump & fluid controls, film & TV equipment, and biomedical & scientific equipment. More recently, in response to the COVID crisis, they have been supporting critical projects with components for ventilators and PCR instruments involved in large-scale COVID testing. The first Okuma lathe was purchased by Sorensen Engineering in 2006 and today it has nine Okuma machines including CNC lathes, horizontal and vertical machining centres, plus automation and robotics. “The selection of Okuma machines came down to the precision and reliability of…
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October 26, 2023

NSW Excellence in Welding

Weld Australia's Excellence Awards are the most prestigious event on the welding industry calendar. The Awards showcase and celebrate the world-class work being undertaken by local welders, fabricators and industry educators.   This year, the awards were held at Waterview and saw the best and brightest from the ACT and New South Wales' welding industry come together to acknowledge the incredible calibre of work achieved over the past 12 months.   According to Weld Australia's CEO, Geoff Crittenden, "The 2023 New South Wales and ACT Welding Excellence Awards highlight the outstanding achievements of our local professionals while emphasising the industry's unwavering commitment to excellence. At Weld Australia, we are proud recognise both companies and individuals who are pushing boundaries in welding quality, safety, and innovation."   "Our celebrated winners this year represent both businesses and individuals dedicated to crafting innovative and sustainable strategies, prioritising safety, and enhancing the overall skill set in the welding community," Crittenden said.   NEPEAN Engineering & Innovation won the 2023 Company of the Year Award - Fabrication. Established in 1974, NEPEAN Engineering & Innovation has…
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October 24, 2023

The trams are on the track

The new Allan Labor Government is on track to deliver the largest investment in locally-made trams in Australia’s history – supporting thousands of jobs and improving access to Melbourne’s iconic tram network. Melbourne’s locally made next-generation trams are one step closer after a life-sized model of a G-class tram was unveiled for testing and evaluation for the first time ahead of production ramping up. Minister for Public and Active Transport Gabrielle Williams recently visited Tullamarine to unveil the first life-sized mock-up of a next-gen tram for testing and evaluation – set to hit the network by 2025. The Labor Government is investing $1.85bn in 100 new G-class trams alongside a new tram maintenance and stabling facility when the fleet is ready. The more accessible trams will be built by Alstom in Dandenong using at least 65% local content and supporting up to 1,900 local jobs through manufacturing, the supply chain and construction. They will replace some of Melbourne’s longest-serving A and Z-class high-floor trams, making our public transport network more accessible for all Victorians. With greater capacity than the high-floor trams, they will…
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October 24, 2023

Solidify your supply chain

Being stuck in the past has a cost. Manufacturers utilising legacy systems are hurting themselves with a lack of connectivity that inhibits production and response time. Manufacturers who have yet to modernise are those with the most to gain by upgrading their data management and automation processes. The Harvard Business Review points out that $1Tn is left on the table when companies fail to digitise. Various elements can exacerbate existing manufacturing and supply chain challenges: global unrest, COVID-19, war, climate change, and economic uncertainty. In 2022, the war in Ukraine impacted the global wheat supply, which trickled down to cause issues with food manufacturers around the world. When the disruption eventually reached consumers, there were product shortages and steep prices for the inventory that was available. COVID-19 also caused large supply chain disruptions by causing port closures and worker shortages. Inventory tracking became nearly impossible, as there was either no inventory to track or no one on-site to do so. This impact hasn’t disappeared but rather continues downstream in the form…
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October 23, 2023

Recycled roads pave the way to a sustainable future

The RMIT University-led project – supported by the Australian Research Council, Austroads and 10 Victorian councils – will incorporate recycled plastic from consumer and industrial waste, including notoriously stubborn soft plastics, into asphalt as a performance enhancer. With Australians generating 2.6 million tonnes of plastic waste each year and landfill space expected to reach capacity by 2025, this project is helping to address an urgent challenge. Project lead, RMIT Associate Professor Filippo Giustozzi, said the team will also produce best-practice guidelines on the use of recycled plastics in asphalt roads. “These guidelines will enable local governments, which control 80% of the nation’s roads, to begin widescale adoption of this innovative recycling solution,” said Giustozzi from RMIT’s School of Engineering. The City of Melbourne and nine suburban and regional councils will lead the way, each having sections of recycled road up to 900 metres long paved over the coming months. The 10 project sites will use an estimated 21,000kg of recycled plastic, but the potential scale of this solution is considerable given the…
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October 20, 2023

Zero emission heavy transport

The new SPMT can eliminate the carbon footprint of site transport. This allows our customers to reduce the impact of large infrastructure projects on surrounding people, businesses, and infrastructure. It reduces noise…
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October 19, 2023

Future views from GETAC

The warehousing and manufacturing sector is undergoing significant transformation, largely driven by digitalisation and technological advancements. The process of moving materials within a warehouse or manufacturing site can drastically impact capital durability, inventory cost, worker safety, and overall operational efficiency. To remain competitive in an evolving market, organisations must make smarter, faster, and cheaper decisions, particularly when it comes to material handling. Traditionally, material handling has relied heavily on manual, time-consuming processes and rudimentary tools. However, digital transformation is reshaping industrial manufacturing, operations, and supply chain logistics like never before. Technologies such as artificial intelligence (AI), digital twins, autonomous mobile robots (AMRs), and vehicle mounts are driving material handling innovation. For example, digital twins can reduce the transition time between physical and digital worlds, speeding up reaction time and enabling quicker adjustments in operations. Similarly, vehicle mounts shorten the physical distance between the operator and technology, making it easier to execute tasks with increased efficiency. These tools not only capture and analyse data in real-time, but also decentralise the digital interface,…
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October 17, 2023

Rise of the Robots in Additive Manufacturing

This article aims to explore the challenges being faced by manufacturing organisations across industries. A societal and cultural shift away from manual, craftsmanship-based roles, coupled with the perception of health risks in manufacturing occupations has led to a significant skills shortage in the sector. Various other challenges include regulatory pressures, unstable supply chains, and unprecedented uncertainties — all of which are exacerbating the situation and threatening the competitiveness of manufacturing enterprises. However, this article posits that the solution to these escalating issues lies within the realm of digitalisation and automation technology. Our analysis is rooted in the evolution of job market trends, and the opportunities presented by innovations such as Rivelin NetShape, a frontrunner in the digital revolution of manufacturing. By harnessing machine learning, advanced sensors, and proprietary algorithms, this technology transforms skilled manual tasks for post-processing and finishing metal parts and components into repeatable, traceable digital procedures that significantly boost productivity and reduce costs. The article will go on to present a future where the burdens of manual labour can be alleviated by robotics and AI and show…
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October 12, 2023

Turning plantation stock into old growth hardwood

Have you ever been told to surround yourself with experts to help you grow professionally? Let the story of Peter Torreele and 3RT be a case study for you as he and his collaborators developed a technology and a complete manufacturing solution despite being told it couldn’t be done. The technology they developed enables the production of hardwood timber materials that appear and behave just like natural timber using sustainably sourced juvenile plantation raw materials and nanotechnology. As a result, they avoid the need to log old growth forests that often contain trees over 100 years old. 3RT’s timber is now squarely aimed at filling a market need with technology that can be adopted anywhere in the world. The 3RT journey started back in 2014 when Peter Torreele, now Managing Director of 3RT, identified a growing demand for timber building materials while native forest logging was increasingly being banned. This was also being driven by a need for an alternative to high energy-intensive materials such as metals and concrete to reduce carbon emissions. While hardwoods are very desirable, the…
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October 10, 2023

Public sector quantum projects

Q-CTRL, a global leader in developing useful quantum technologies through quantum control infrastructure software, and Diraq, a leading innovator in Silicon-based quantum computing, today announced they will be partnering on three multi-million-dollar projects to expand the commercial adoption of quantum computing. It represents the first stage of an anticipated partnership delivering new, high-impact quantum computing capabilities to the global market, from Australia. The two Australian quantum technology companies will deliver three projects together: two from the NSW Office of the Chief Scientist and Engineer’s Quantum Computing Commercialisation Fund (QCCF) and one from the US Army Research Office. Q-CTRL and Diraq are sharing responsibilities on the projects: Diraq will develop and provide access to its Silicon quantum computing hardware and Q-CTRL will build and integrate its quantum infrastructure software solutions to deliver maximum end-user value from the hardware. Q-CTRL and Diraq highlight Australia’s leading role in the global quantum technology industry. Diraq’s hardware is constructed using a novel technology known as spins in silicon, offering true scalability in the number of qubits…
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October 10, 2023

AMW2024 Sydney launch

Australia’s premier manufacturing technology trade show, AMW2024 is promising to be a dynamic and innovative event in Sydney that brings together professionals, companies and experts from many industries related to manufacturing, engineering and technology. It is AMTIL’s aim for Australian Manufacturing Week to be more than just an exhibition. This is the centrepiece of a week-long celebration of manufacturing in Australia today. “On the back of the overwhelming success of AMW2022 in Sydney, we have returned to the ICC at Darling Harbour for April 2024 and are excited to be delivering another strong show,” said Shane Infanti CEO of AMTIL, organisers of Australian Manufacturing Week. “We are very pleased to have the support of the NSW Government as the Major Sponsor for AMW. Government support is important in delivering the message to our industry that manufacturing is important and that the support mechanisms are there to assist.” Australian Manufacturing Week will take place at the International Convention Centre, Darling Harbour, Sydney. The stats from our Melbourne show at the MCEC showed conclusively the appetite for large-scale manufacturing exhibitions is healthy for…
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October 6, 2023

APT targets contracts with Kongsberg

Australian Precision Technologies has announced through the Australian Defence Alliance it has received a contract from Kongsberg Defence Australia to manufacture precision-machined components for the KONGSBERG Naval Strike Missile (NSM) Launchers delivered under Project SEA 1300. The NSM will replace the Harpoon Anti-Ship Missile capability currently on the Royal Australian ANZAC Class Frigates and HOBART Class Destroyers. Australian Precision Technologies will manufacture highly complex precision-machined components utilising state-of-the-art manufacturing technologies and lean management best practices. The components will be manufactured in the Australian Precision Technologies Berwick facility and will present new job opportunities in project management, quality assurance and advanced manufacturing applications. The contract will also enable Australian Precision Technologies to invest in more advanced CNC machining technologies and quality control equipment to ensure that high standards of quality are achieved. “APT has diversified into the Defence and Aerospace industry sectors over the past 15 years, and that has provided us with the opportunities to secure contracts such as this through the culture of the company employees and the strategic outlook required to support defence contracts,” said Richard Weinzieri, APT’s Managing Director. “The…
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October 5, 2023

Agile Flex increases efficiency and safety at MASPRO

Recently the Australian engineering business has turned this skill inward, investing in not just one, but two Agile Flex 35D robotic loading systems for CNC machine tools. The two Agile Flex 35D systems at MASPRO are 4-drawer models with the top pallet option, both tending DMG NLX 2500/700 dual spindle turning centers. One of the systems was installed at MASPRO’s Condobolin manufacturing facility and the other at their Wetherill Park facility, in New South Wales, Australia. The Agile Flex 35D systems are being used in the manufacture of hydraulic cylinder pistons but will ultimately handle a wide variety of machined parts for the mining equipment sector. The Agile Flex 35D robotic loading systems have allowed MASPRO’s machinists to focus on more complex roles such as programming rather than the time-consuming and difficult manual loading and unloading of parts. Removing the need for manual handling has also eliminated the risk of repetitive stress injury. Established in Condobolin in 2006, MASPRO is a family-owned and operated mining technology business with a history spanning…
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