Industry News

With Australia's high labour cost, most high-volume manufacturing has moved offshore. As a result, there has been a shift towards low-volume, high-value manufacturing, with Australian manufacturers adopting more advanced manufacturing methodologies such as additive manufacturing. This has necessitated a similar shift to advanced non-destructive testing for quality control, with computed tomography answering the call. Computed Tomography (CT) is a non-destructive 3D imaging technique analogous to CAT scans performed on humans. It is perfectly suited to inspecting manufactured components, especially those with complex geometries and internal structures. CT can be used to check dimensional accuracy (vs. CAD drawings), identify invisible defects beneath the surface to external inspection techniques, and investigate failures or process control and optimisation. Origins of CT Initially developed for medical applications in the 1970s, CT is now used more extensively in materials science, nondestructive testing (NDT), quality control, failure analysis, and geological materials investigation. In these applications, it is ideally suited to revealing subsurface defects and structures or checking manufacturing tolerances. Although CT has been used extensively in medical applications…

The metal forming industry relies heavily on precision, durability, and cost-efficiency. Traditional manufacturing methods, such as casting, milling, and forging, require extensive tooling, long lead times, and significant financial investments. 3D printing is revolutionising this space by enabling rapid prototyping, tooling production, and custom part fabrication at a fraction of the time and cost. The new Mingda industrial 3D printer range—featuring the MD-400D, MD-600D, and MD-1000D—is particularly well-suited to support businesses in the metal forming sector and the manufacturing industry. These printers offer large-format capabilities and exceptional material versatility, enabling companies to digitise their production workflows and minimise reliance on expensive traditional tooling. Key benefits Rapid Tooling Production: Print cost-effective tools, dies, and fixtures quickly for testing and small production runs. Large-Scale Prototyping: Create full-scale prototypes with massive build volumes, reducing lead times and costs. Support for Composite Tooling: Use advanced materials like carbon fibre-reinforced filaments for strong, lightweight tools. Customisation and Low-Volume Production: Produce bespoke parts and tools without additional tooling costs. Open-Material System: Experiment with various filaments to meet specific mechanical and thermal requirements. Cost and Time Savings:…

The Australian Aluminium Council has welcomed the Australian Government’s announcement of a production credit for the aluminium smelting sector as part of its Future Made in Australia plan. This marks a globally significant step towards securing the future of Australia’s aluminium industry and strengthening Australia’s role as a leader in the energy transition. “Until now, we have seen many other countries take decisive action to support their domestic manufacturing industries while Australia has been less proactive in comparison,” the Council’s CEO, Marghanita Johnson, said. “Competitive energy is the critical foundation that enables Australian businesses to compete internationally. [This] announcement is an important step in support of the industry’s transition to the competitive, reliable, lower-carbon energy needed for the aluminium industry to secure a sustainable future.” The Climate Council, the Australian Conservation Foundation and the Australian Workers Union also endorsed the move. AWU National Secretary Paul Farrow said the announcement showed the government understood the magnitude of the industry’s potential. “Abundant renewable energy, access to raw materials, and skilled workers – Australia has every advantage necessary to…

Manufacturers in Australia and worldwide are facing mounting pressure to boost profitability amid high inflation, rising interest rates, and escalating energy costs. To stay ahead, they must improve operational efficiency, optimise resources and meet increasingly demanding customer expectations, all while maintaining high product quality and tight delivery timelines. The key to overcoming these challenges lies in harnessing the power of Industry 4.0 technologies. However, to truly unlock their potential, manufacturers need a connectivity solution that is fast, reliable, and secure. That’s where Private Mobile Networks (PMNs) come in. A Private Mobile Network (PMN) is a dedicated, standalone cellular network designed exclusively for an organisation’s use, providing secure, reliable, and high-performance connectivity tailored to specific operational needs. It offers ultra-low latency, high-speed data transfer, and interference-free communication, making it ideal for demanding environments like manufacturing. With full control over the network, organisations can prioritise critical applications, safeguard sensitive data, and ensure seamless integration with advanced technologies such as IoT, robotics, and AI—unlocking new levels…

Performatec Australia's journey involves innovation, adaptability, and a steadfast commitment to supporting Australian manufacturers and fabricators. Established in 2004 as Performance Cutting Supplies, the company initially focused on supplying high-quality abrasive garnet to the manufacturing sector. Just before 2007, it recognised opportunities for growth and diversification and rebranded as Performance Waterjet. This pivotal shift reflected its growing expertise in waterjet technology and its ambition to address more complex manufacturing challenges. Around this time, Performance Waterjet achieved its first significant technological milestone by developing the abrasive sludge removal system (ASR). This groundbreaking solution demonstrated its commitment to solving industry-specific problems. In 2008, Performance Waterjet expanded into the waterjet parts market, further consolidating its position as a comprehensive solutions provider. By 2009, strategic partnerships with global leaders such as H2OJET and KMT Waterjet enabled Performance Waterjet to strengthen its expertise and market presence in waterjet technology. These collaborations enhanced its product offerings and underscored its reputation for delivering innovative and reliable solutions tailored to the needs of Australian manufacturers. The sale of Performance Waterjet’s first waterjet system in 2013…

In a recent project highlighting the synergy between technology and industry, Automated Solutions Australia (ASA) collaborated with QuickAlly Access Solutions to upgrade their welding capabilities at their Brisbane facility. This project is a perfect example of how innovative automation solutions can enhance manufacturing processes, particularly for a company as committed to quality and safety as QuickAlly. QuickAlly Access Solutions is a key player in the Australian market and is known for its high-quality scaffolding and access platforms. As part of the G.James Group of Companies established in 1917, QuickAlly has a long-standing reputation for producing durable and reliable products that meet the highest safety standards. Their product range includes scaffolds, platforms, trestles & planks, stair treads and saw benches, all engineered to comply with Australian Standards. Additionally, QuickAlly specialises in creating customised work platforms for industries such as road, rail, aviation, marine, and industrial applications, further cementing their position as a leader in the field. The collaboration between ASA and QuickAlly focused on replacing an aging REIS welding robot with a new, state-of-the-art FANUC ArcMate 120iD/12L robot and 2x servo rotary positioners. This…

Rockwell Automation has launched Logix SIS, a cutting-edge safety instrumented system (SIS) designed to address the evolving needs of modern industrial environments. The introduction of the Logix SIS from Rockwell Automation provides a modern and integrated safety solution, offering both SIL 2 and SIL 3 certifications for enhanced process and hybrid safety. Logix SIS delivers all components of a safety instrumented system, including the process logic solver and I/O. The system is engineered to provide high availability with proven Rockwell Automation hardware, leveraging the latest 1756 controller, FLEX 5000® I/O platform, and Studio 5000 Logix Designer® application for a truly integrated user experience. "Logix SIS represents a significant step forward, offering exceptional flexibility for process and hybrid safety applications while leveraging our proven hardware to target the highest safety levels," said Dan DeYoung, vice president of product management at Rockwell Automation. "Its intuitive interface, consistent with our other solutions, minimises complexity and empowers partners to deliver high-level safety solutions." Key capabilities of Logix SIS: Modern SIL 2 and SIL 3 solutions deliver comprehensive safety across various industrial applications;…

Advanced Navigation, a world leader in navigation and autonomous systems, has announced the expansion of its versatile Certus range, with the new Mini series. Available in three variants, the Certus Mini series includes a GNSS-aided Certus Mini D and Certus Mini N inertial navigation system (INS), while Certus Mini A functions as an attitude and heading reference system (AHRS). Weighing no more than 55 grams, the series delivers impressive performance and cost-efficiency, defying expectations for its weight and size. Advanced Navigation CEO Chris Shaw said, “Manufacturers and system integrators often face trade-offs between performance, size, cost, and weight. The Certus Mini series is a testament that these attributes do not need to conflict. This value-driven breakthrough lowers the entry barrier to precise and reliable navigation for customers deploying land-based vehicles. It also unlocks new possibilities for lightweight airborne platforms, such as drones, where every gram counts towards flight efficiency and power consumption. Designed with flexibility in mind, the series is easily integrated into existing and new system builds with simple plug-and-play…

For 35 years, National Resources has sourced and supplied local Australian manufacturers with an extensive range of specialist products from around the world. The business has long served the industrial, building, and health industries by trading in rolled aluminium, flexible packaging, PVC films, and medical products. Across its global supply chain, National Resources annually sources 233 products from 139 partners in 22 countries. Each supplier is carefully selected for its superior quality standards and responsiveness. Inventory distribution begins in its large warehouse in Victoria and is then routed through storage and logistics networks across Australia. Maintaining a complex supply chain while driving the business’s financial performance relies heavily on cash flow management. National Resources Managing Director Leon Cox says that having access to working capital to bridge any delays in cash conversion is vital. “Working capital is critical to our business. We buy materials from overseas suppliers and pay when the goods are shipped. It’s on the water for 30 days, and then we offer customers terms of trade locally. That’s a transition period between 90 and 150 days between paying for goods and being paid…

Enforcing drug and alcohol policies in the manufacturing industry is a crucial task that requires a careful balance between safety and fairness. In environments where machinery operates and safety is paramount, stringent drug testing policies are common. Recent rulings have shown that enforcing these policies must consider the nuances of employee conduct outside work hours. Key Case: Sydney Trains v Goodsell [2024] FWCFB 401 (‘Goodsell’) A landmark case this year, the Goodsell case, provides valuable insights. In this case, an employee with a spotless 26-year record tested positive for cocaine during a random drug test. He was dismissed for breaching the company's "drug-free" policy, which mandated that employees must not use drugs at any time. While the Fair Work Commission (FWC) acknowledged that the company had a valid reason for dismissal, it also deemed the action unfair due to the employee's long service and otherwise clean history. Important Takeaway: Positive drug test vs. fair dismissal A positive drug test can justify dismissal, but it does not automatically ensure it is…

HVAC systems run almost constantly, leading to an increased risk of belt failure - and a potentially costly ripple effect on sensitive, temperature-controlled facilities. HVAC systems are often exposed to extreme ambient temperatures and environmental conditions, which can strain equipment. Maintaining your facility is already complex without adding in additional maintenance or unexpected part failure. Gates has engineered high-performance belt solutions that can withstand high temperatures, chemicals, and humidity without re-tensioning and at a lower upfront cost than comparable belts.   V-BELTS - TRI-POWER™ & QUAD-POWER™ 4 MOULDED NOTCH V-BELTS V-belts are essential power transmission components in industrial applications worldwide. Excessive belt slippage, stretching, and wear can result in big problems for facilities, with disproportionate resources spent re-tensioning, maintaining, and replacing underperforming belts. Gates offers high-performance v-belts engineered to save energy, minimise maintenance, and have a longer lifespan than competitive belts. Raw edge, moulded notch construction saves up to 3% on energy costs over wrapped belts. Specially designed moulded notches dissipate heat better than standard v-belts and are engineered to increase flexibility for improved energy efficiency. FEATURES: Innovative…

The Gaia EnviroTech business is the Bioenergy and Waste Management division of Gekko Systems, based in Ballarat, Victoria. The company has partnered with Jock Charles from the Berrybank Farm, who has successfully operated an Anaerobic Digester (AD) on piggery effluent in the Ballarat region for 30 years. The modular biodigester design was developed by Gaia EnviroTech and is manufactured onsite at their local facility. The expandable configuration is targeted to treat 5-20k tpa organic waste and upwards. Objectives The system in this case study was installed as a 12-month research and development project to establish the viability of an anaerobic digestion plant designed to convert dairy effluent to energy and minimise odour. The secondary objectives were to increase the nutrient value of the manure and ease handling constraints (e.g. allow longer-term storage). This was required to provide the dairy with a viable option for future herd expansion. The family-owned dairy houses cattle in a large shed and periodically takes them to pasture. In addition to milk production, potatoes are grown on-site and benefit from the nutrient value of the manure.…

The Australian food industry is poised for continued growth between 2024 and 2028, driven by several key factors, according to the report Australia: Food Manufacturing Market Overview 2024–2028. Among the most significant trends are the rising demand for health-focused, sustainable food products and more premium and convenience foods. The report states, “These shifts are anticipated to spur product development and packaging innovation, catalysing growth across various market sub-sectors. “Simultaneously, sustainability and transparency are becoming increasingly important in food manufacturing, with consumers demanding more eco-friendly packaging and clear, honest labelling. Manufacturers who successfully respond to these demands will likely enhance their market shares during this forecast period.” Regulatory changes, trade agreements and macroeconomic factors will further influence the market. Therefore, understanding the competitive dynamics, market segmentation, and growth opportunities will be essential for food and beverage manufacturers to navigate this evolving market landscape successfully. The Australian food and beverage industry also increasingly benefits from technological advancements, particularly in automation, digitisation, and artificial intelligence. These technologies, which aim to increase efficiency and reduce costs, are expected to reshape the…