Additive Manufacturing

Australian Manufacturing Technology Institute Limited (AMTIL) is pleased to announce the establishment of a new network under its auspices, the Australian Additive Manufacturing Network (AAMN or the Network), to drive the development of additive manufacturing (AM) in Australia. AAMN is industry-led, driven by volunteerism, and committed to fostering collaboration, innovation, and sustainability within the AM industry. The Network will continue the work that was previously associated with the AM Hub, which ran from 2018 and concluded in 2023. AAMN builds upon AM Hub, expanding both its reach and relevance. AMTIL members formerly involved in AM Hub are welcome to participate with AAMN. An alliance between the Network and AMTIL provides a boost to AMTIL’s work with developing and supporting the Australian AM industry. In kind, AMTIL will assist the Network with governance and secretariat support and to host events and other industry development initiatives. The Network will encompass the AMTIL Membership, while expanding this reach well beyond current members. AAMN exists to unite industry professionals, researchers, and government stakeholders to create a vibrant community focused on advancing additive…

AML3D has always been at the forefront of innovation, driving the adoption of advanced additive manufacturing technology that disrupts traditional methods and unlocks new possibilities. Over the past few years, our pivot toward becoming a leading provider of Wire Additive Manufacturing (WAM®) systems has set the stage for remarkable growth. With the development of our ARCEMY® additive manufacturing systems and proprietary software solutions, WAMSoft® and AMLSoft™, we are transforming how industries approach production and supply chain challenges. This growth trajectory reached a critical milestone with our successful entry into the US market, underscored by high-profile contracts from the US Navy via BlueForge Alliance. These engagements validate our cutting-edge technology and our strategy of aligning with key partners to address the specific needs of high-value sectors such as defence, maritime, aerospace, oil, gas and energy. Embracing the power of wire additive manufacturing At its core, AML3D's mission is to harness the potential of wire additive manufacturing to address complex industrial challenges. Unlike traditional casting and subtractive manufacturing methods, WAM builds parts layer-by-layer from a digitally designed model. This approach minimises material waste,…

Last year alone, RAM3D 3D printed and delivered 17,000+ of those ‘solutions’ (parts, components, and more) for our customers. AMW visitors can interact with a wide range of our metal 3D-printed parts at our stand to get an accurate look and feel for the possibilities and quality that RAM3D offers. Maybe you haven’t tried metal 3D printing yet. If that’s the case, RAM3D can help you maximise this Industry 4.0 technology, with over a decade of experience supplying various sectors such as aerospace and defence, industrial and engineering clients, and high-level sport and bespoke recreation markets worldwide. As specialists in the Powder Bed Fusion (PBF) process of Selective Laser Melting (SLM), our technical expertise truly shines as we bring our customers’ parts to life, understanding that the key benefits of utilising Metal AM—producing complex geometries, intricate shapes and structures, integrated design, and overall lighter, stronger, higher quality, and more efficient parts—are realised in every print. At previous shows, one of RAM3D’s repeat customers (a Victoria local) has cycled in on one of his titanium printed models to loan…

AML3D’s technology centre is open and in production. One ARCEMY industrial metal 3D printing system is on-site at Stow, OHIO. A second system will be installed later in the year. Plans to install additional ARCEMY systems at the Stow facility, which would increase its capacity, are progressing. AML3D has already delivered A$16m of US contracts ahead of an expected surge in US Defence spending on additive manufacturing. AML3D’s US manufacturing capability also supports new opportunities to expand into the US Energy and Defence Aerospace sectors. The Stow manufacturing hub is already operational and working on an initial A$2.27m order from the Tennessee Valley Authority, the largest public utility in the USA. The expansion of Stow is to meet an expected step change in US Department of Defense spending on advanced additive manufacturing solutions to support the US Navy’s Submarine Industrial Base. The increase in capacity at Stow will also allow AML3D to continue its expansion into the wider US Energy and Defense Aerospace sectors. AML3D’s US ‘Scale up’ strategy, launched in early CY2023, has…

Researchers at a Scottish university have taken one small step towards a future where orbital factories can 3D print future tech on demand in space. Dr Gilles Bailet of the University of Glasgow’s James Watt School of Engineering has been awarded a patent for a new system that overcomes the challenges of 3D printing in zero gravity. His technology was recently rigorously tested during a series of trips on a research aeroplane called the ‘vomit comet’. Dr Bailet says that solving the challenge of 3D printing objects in low-gravity environments could pave the way for orbital fabricators capable of producing parts and components that could be assembled into novel equipment in orbit never seen before. That equipment could include solar reflectors to generate zero-carbon power for transmission back to Earth, improved communication antennae, or drug research stations that can create purer, more effective pharmaceuticals. For several years, Dr. Bailet has been working on a prototype 3D printer better suited for use in outer space. Instead of the filaments used in earthbound 3D printers, it uses a granular material developed by the team…

Founded in 1968, FMI Building Innovation (BI) is one of New Zealand’s leading innovators, manufacturers, and suppliers of world-class building solutions for a wide range of residential and commercial customers. With its headquarters and main manufacturing site in Auckland and additional production facilities in Christchurch, the company employs more than 250 staff. FMI BI’s first involvement with 3D printing dates back five years, when the company acquired an inexpensive printer to explore the medium's potential, primarily in an R&D role. Work in those early years showed that, in principle, additive manufacturing could make a valuable contribution to their design and manufacturing processes. FMI BI’s market research indicated that industry leader Markforged could supply printers and consumables that would meet the company’s exacting standards, and X7™ composites and a Metal X™ metal printer were acquired in 2023. FMI BI’s extensive and constantly expanding product range strongly emphasises the need to design, prototype, and manufacture new parts accurately, cost-effectively, and within a reasonable time frame. Before the adoption of 3D printing, this posed severe problems for the company. Peter Stark, FMI BI’s…

Drones are increasingly becoming indispensable in the aerospace and defence sectors, driving mission-critical operations ranging from surveillance to search-and-rescue. As the demand for more agile, adaptable, and high-performance drones grows, so does the challenge of designing and manufacturing components that meet these exacting requirements. While effective for simpler geometries, traditional manufacturing methods often struggle to meet the complex demands of modern drone systems, especially when it comes to lightweight yet durable designs. Additive manufacturing (AM) is transforming the industry, unlocking new possibilities in speed, design, and functionality for the next generation of drones. At EVOK3D, we enable our clients to overcome these challenges by leveraging Additive Manufacturing (AM). AM's flexibility allows clients to create intricate designs, such as internal cavities and lattice structures, achieving significant weight reduction without compromising strength. Additionally, the capability to rapidly prototype and iterate designs accelerates the product development process, reducing timelines from months to weeks. The role of HP MJF and nTop in drone design Design and prototyping are crucial in developing high-performance drones, where factors such as weight, strength, and functionality are critical. Traditional manufacturing methods…

West Australian manufacturer Ciltech has rapidly emerged as a leader in designing and manufacturing jetties, pontoons, and other marine infrastructure. With a steadfast commitment to excellence, the company's dedication to high-quality materials and advanced engineering techniques distinguishes it in a competitive market. Ciltech takes great pride in its Western Australian roots, consistently delivering innovative products that set new benchmarks in the industry. Managing Director Mason Cilia reflects on the business's growth and ongoing development: "Ciltech started as a small, family-run business in Western Australia. Over the years, we've grown into a key player in the marine infrastructure industry. A commitment to quality and innovation has driven our journey." Ciltech's proprietary aluminium extrusions are at the core of its success and form the foundation of its cutting-edge jetty systems. Remarkably, 98% of their pontoons are constructed using proprietary aluminium extrusions developed in collaboration with Capral. These extrusions are meticulously designed to accommodate various structural and functional elements, ensuring that each system meets the specific needs of its environment. From supporting decking weight to integrating mooring attachments and cleats, Ciltech's tailored extrusions provide versatile…

With Australia's high labour cost, most high-volume manufacturing has moved offshore. As a result, there has been a shift towards low-volume, high-value manufacturing, with Australian manufacturers adopting more advanced manufacturing methodologies such as additive manufacturing. This has necessitated a similar shift to advanced non-destructive testing for quality control, with computed tomography answering the call. Computed Tomography (CT) is a non-destructive 3D imaging technique analogous to CAT scans performed on humans. It is perfectly suited to inspecting manufactured components, especially those with complex geometries and internal structures. CT can be used to check dimensional accuracy (vs. CAD drawings), identify invisible defects beneath the surface to external inspection techniques, and investigate failures or process control and optimisation. Origins of CT Initially developed for medical applications in the 1970s, CT is now used more extensively in materials science, nondestructive testing (NDT), quality control, failure analysis, and geological materials investigation. In these applications, it is ideally suited to revealing subsurface defects and structures or checking manufacturing tolerances. Although CT has been used extensively in medical applications…

The metal forming industry relies heavily on precision, durability, and cost-efficiency. Traditional manufacturing methods, such as casting, milling, and forging, require extensive tooling, long lead times, and significant financial investments. 3D printing is revolutionising this space by enabling rapid prototyping, tooling production, and custom part fabrication at a fraction of the time and cost. The new Mingda industrial 3D printer range—featuring the MD-400D, MD-600D, and MD-1000D—is particularly well-suited to support businesses in the metal forming sector and the manufacturing industry. These printers offer large-format capabilities and exceptional material versatility, enabling companies to digitise their production workflows and minimise reliance on expensive traditional tooling. Key benefits Rapid Tooling Production: Print cost-effective tools, dies, and fixtures quickly for testing and small production runs. Large-Scale Prototyping: Create full-scale prototypes with massive build volumes, reducing lead times and costs. Support for Composite Tooling: Use advanced materials like carbon fibre-reinforced filaments for strong, lightweight tools. Customisation and Low-Volume Production: Produce bespoke parts and tools without additional tooling costs. Open-Material System: Experiment with various filaments to meet specific mechanical and thermal requirements. Cost and Time Savings:…

Incat specialises in high-speed, lightweight aluminium passenger vehicle ferries and has become synonymous with innovation and sustainability. Using aluminium to construct its vessels is integral to Incat's design philosophy and operational strategy, and the business has had a long-standing partnership with Capral Aluminium. Robert Clifford founded Incat as a family business with small ferries across Hobart's Derwent River. This modest beginning ignited a passion for innovation, leading to the development of some of the world's largest passenger catamarans. Today, Incat's vessels are common across many continents, including Europe, the Americas, and Asia. Stephen Casey, CEO of Incat explained. "From really small, humble beginnings as a family business, Incat vessels now are all around the world," highlighting the company's expansive reach. Based in Derwent Park, Hobart, Incat boasts the largest covered shipyard in the southern hemisphere. The facility, comprising five large production halls, is strategically located on the waterfront of Prince of Wales Bay, facilitating the seamless launch and sea trials of its vessels. Incat is a business committed to innovation and sustainability, which…

Sevaan Group has announced that it has expanded its manufacturing services to include additive manufacturing (AM). The addition of 3D printing capability will provide greater choice for customers regarding parts manufacturing, and the opportunity to attain tangible benefits that can help improve their productivity and revenue. Sevaan already provides a unique integrated capability, an end-to-end workflow from design, prototyping and testing through to the production, assembly and finishing of precisely manufactured metal parts, for its customers. The inclusion of AM into its service mix brings further key customer deliverables. “They will now benefit from more choice when purchasing manufactured parts,” explained David Green, Chief Executive Officer, Sevaan Group. “Our customers can choose to have their required parts manufactured via either traditional processes or 3D industrial printing. “For certain components and production runs, 3D printing can offer specific benefits including rapid prototyping, a faster production turnaround, enhanced quality and cost savings, making it a desirable manufacturing option. “Thanks to AM, customers who only require a small number of parts or perhaps longer-lasting components now no longer need to wait for parts to come…